Surgical Control System Haptic Feedback and Clamping Force

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Solution Overview

Problem

Electrically-powered surgical devices lack haptic feedback, impairing the user's ability to assess surgical functions such as cutting operations and clamping forces, compared to mechanically-powered devices.

Innovation Solution

A surgical system with a control system that variably controls clamping force and ultrasonic blade vibrations, including multiple control modes to ensure effective tissue treatment, such as gradually increasing clamping force, maintaining force during vibration, and varying vibration amplitudes, to enhance precision and reduce tissue sticking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If electrically-powered motors are used to actuate articulating features, then device automation and precision are improved, but haptic feedback is lost

Engineering Contradiction:
Improvedevice actuationVSAvoidhaptic feedback
Core Design Contradiction:
Extent of automationVSLoss of information

Solution Approach 1:

The control system incorporates feedback mechanisms that provide the user with tactile or visual information about the state of the surgical device and tissue interaction forces, compensating for the loss of natural haptic feedback from mechanical linkages

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

An intermediary control system acts as a mediator between the user's input and the motorized actuator, translating user commands while providing simulated haptic feedback through force feedback mechanisms or visual displays

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If clamping force is increased to ensure effective tissue treatment, then treatment reliability is improved, but tissue sticking and clamp pad damage increase

Engineering Contradiction:
Improvetissue treatmentVSAvoidtissue sticking
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The control system dynamically adjusts the clamping force in real-time based on tissue characteristics and treatment progress, applying maximum force only when necessary and reducing it during ultrasonic vibration to prevent tissue sticking while maintaining treatment effectiveness

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the clamping force parameter from a static high force to a variable force that adapts during the treatment cycle, switching between different force levels (Fmax, Fmin, Ftreat) based on the treatment phase and tissue response

Inventive Principle:
Principle #35Parameter changes

3Reliability

If clamping time is extended to ensure effective treatment, then treatment reliability is improved, but tissue damage and sticking increase

Engineering Contradiction:
Improvetissue treatmentVSAvoidclamping time
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The treatment protocol uses periodic cycles of high-force clamping followed by lower-force ultrasonic vibration phases, repeating these cycles to achieve effective treatment while allowing tissue to release periodically, preventing cumulative damage and sticking

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The control system applies preliminary high clamping force to securely position and clamp the tissue before initiating ultrasonic vibration, ensuring proper tissue capture and alignment while minimizing the duration of high-force application

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides improved haptic feedback and precision in tissue treatment, ensuring effective cutting and coagulation while minimizing tissue sticking and clamp pad damage.

Implementation Method 1

transmission of ultrasonic vibrations to the ultrasonic blade to coagulate and/or cut the tissue

Methodology Applied
Scientific EffectUltrasonic vibration: Ultrasonic Vibration

Implementation Method 2

ultrasonic vibrations to the ultrasonic blade to coagulate and/or cut the tissue

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS11013528B2Electrically-powered surgical systems providing fine clamping control during energy delivery
Publication Date: 2021.05.25 CILAG GMBH INTERNATIONAL
  • US11013528B2 patent drawing
  • US11013528B2 patent drawing
  • US11013528B2 patent drawing

AI summary

Surgical systems and methods are provided for controlling actuation and movement of various surgical devices.