Surgical Coupling Device Fluid Feed Element

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Solution Overview

Problem

In rhinoplasty procedures, the irrigation of the operating field with physiological saline solution is not precise and sufficient due to the placement of the fluid outlet being obstructed by the coupling bushing, especially when using long tools like saw blades, which hinders the effectiveness of motorized surgical instruments.

Innovation Solution

A coupling device with a fluid feed element that channels the saline solution through the tool shank, allowing it to emerge close to the active area, combined with a spring-loaded ball lock system for secure axial and rotational locking, ensuring precise and sufficient irrigation while maintaining tool accessibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the fluid outlet is placed at the end of the handpiece body, then the coupling bushing can accommodate the tool, but the irrigation precision and quantity are insufficient for long tools

Engineering Contradiction:
Improveirrigation precisionVSAvoidfluid delivery system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies nesting by placing the fluid feed element inside the tool shank, with the fluid channel nested within the tool structure itself. This allows the fluid outlet to reach the active area of the tool while maintaining a compact overall design, resolving the contradiction between irrigation precision and device complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent transitions from external fluid delivery (at the handpiece end) to internal fluid delivery (through the tool shank). This dimensional change allows the fluid outlet to be positioned at the tool's active area, significantly improving irrigation precision without proportionally increasing complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If the fluid outlet cannot extend beyond the coupling point, then the coupling structure remains simple, but the operating field cannot be irrigated precisely

Engineering Contradiction:
Improveirrigation precisionVSAvoidfluid delivery path length
Core Design Contradiction:
Measurement precisionVSLength of moving object

Solution Approach 1:

The fluid feed element is nested within the tool shank structure, allowing the fluid delivery path to extend through the tool length without increasing external dimensions. This resolves the contradiction by achieving precise irrigation at the tool tip while maintaining a compact overall length

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The tool shank acts as an intermediary structure that carries the fluid feed element from the coupling point to the active area. This mediator enables precise fluid delivery to the operating field without requiring the fluid outlet to extend beyond the coupling point externally

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If a long tool like a saw blade is used, then the cutting capability is improved, but the irrigation effectiveness decreases due to distance from the fluid outlet

Engineering Contradiction:
Improvecutting capabilityVSAvoidirrigation effectiveness
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

By nesting the fluid feed element within the tool shank, the system can accommodate long tools like saw blades while maintaining effective irrigation at the active area. The fluid channel extends through the tool length, ensuring irrigation effectiveness is not compromised by tool length

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent changes the fluid delivery approach from external (at handpiece end) to internal (through tool shank), enabling long tools to be used effectively with proper irrigation. This dimensional change allows the fluid to reach the active area regardless of tool length, maintaining both cutting capability and irrigation effectiveness

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides precise and sufficient irrigation to the operating field, enhancing the surgical performance by bringing the fluid closer to the tool's active area, reducing tool handling complexity, and preventing injuries with its compact and smooth design.

Implementation Method 1

a spring-loaded ball lock system for secure axial and rotational locking

Methodology Applied
Scientific EffectSpring-loaded ball lock mechanism: Spring

Data Source

PatentUS10201334B2Coupling device between the drive shaft of a surgical instrument and a tool
Publication Date: 2019.02.12 BIEN AIR HLDG SA
  • US10201334B2 patent drawing
  • US10201334B2 patent drawing
  • US10201334B2 patent drawing

AI summary

Coupling device between a drive shaft of a surgical instrument and a tool, characterized in that the coupling device includes a fluid feed element fed from outside the coupling device and communicating with a channel arranged in the tool and which emerges at a location along the length of the tool.