Surgical Distractor Device Threaded Rod Mechanism

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Solution Overview

Problem

Current distraction devices for joint distraction, particularly in surgical procedures like arthroplasty, are cumbersome, time-consuming to set up, and pose risks of neurological and perineal skin lesions due to long traction times, with a steep learning curve and complex construction.

Innovation Solution

A distractor device with separable arm-guiding and drive functions, utilizing a threaded rod for simplified operation, allowing for robust and quick setup, adjustment, and reduced risk of complications by avoiding traction tables, featuring orthogonal distractor arms and fixation elements with rotational freedom for precise force transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional distraction devices are used with traction tables, then joint distraction can be achieved, but neurological and perineal skin lesions occur due to long traction times

Engineering Contradiction:
Improvesafety of surgical procedureVSAvoidneurological and perineal skin lesions
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The invention extracts the distraction function from the traditional traction table system and integrates it directly into the distractor device itself. The distractor device includes a driving element with a threaded rod and nut mechanism that enables the distractor arms to move apart and pull the bones away from each other, eliminating the need for external traction tables and their associated harmful effects

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention replaces the complex mechanical system of traction tables with a simplified threaded rod and nut mechanism. The driving element comprises a threaded rod that can be rotated to move a nut, which in turn moves the distractor arms apart. This mechanical substitution reduces complexity while maintaining the essential distraction function

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If traditional distraction devices are used, then joint distraction is possible, but the devices are cumbersome and time-consuming to set up and adjust

Engineering Contradiction:
Improveeffectiveness of joint distractionVSAvoidsetup and adjustment time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The invention segments the distractor device into distinct functional components: distractor arms for bone attachment, a guiding element for arm movement, and a driving element with threaded rod and nut for actuation. This segmentation allows each component to be optimized independently and facilitates quick assembly and adjustment during surgery

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention incorporates dynamic adjustment capabilities through the threaded rod mechanism that allows the distance between distractor arms to be easily modified during surgery. The rotatable driving element enables real-time adjustment of distraction force and arm separation, making the device adaptable to different surgical requirements without time-consuming reconfiguration

Inventive Principle:
Principle #15Dynamics

3Reliability

If traditional distraction devices are used, then joint distraction can be performed, but the construction and manufacture are complex

Engineering Contradiction:
Improvefunctional performance of distractorVSAvoidsimplicity of construction
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention divides the distractor into modular segments (distractor arms, guiding element, driving element) that can be manufactured separately using standard machining processes and then assembled. This segmentation simplifies manufacturing by allowing each component to be produced independently with fewer tolerances and then connected through standardized interfaces

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The guiding element serves multiple functions: it guides the movement of distractor arms, provides structural support, and acts as a reference for the threaded rod mechanism. This multi-functionality reduces the total number of components needed and simplifies the overall construction while maintaining reliable distraction performance

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Reliability

If traditional distraction devices are used, then joint distraction is possible, but the learning curve is steep for surgeons

Engineering Contradiction:
Improvesurgical outcomeVSAvoidlearning curve
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The threaded rod and nut mechanism is designed to be self-explanatory and intuitively operated. The surgeon simply rotates the driving element to advance or retract the distractor arms, with the threaded mechanism automatically providing controlled movement. This self-service design eliminates complex control systems and reduces the learning curve while maintaining precise control over distraction forces

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and controlled joint distraction with reduced risk of neurological and perineal complications, allowing for precise surgical interventions similar to open surgery without time pressure, and minimizing unnecessary forces on other joints.

Implementation Method 1

a longitudinal guiding or runner element (3), and a longitudinal driving element (5), such as a threaded rod, which may be arranged substantially parallel to the guiding element (3)

Methodology Applied
Scientific EffectThreaded rod mechanism: Screw

Data Source

PatentEP3352683B1Distractor device
Publication Date: 2024.02.07 SWISS MEDICAL INSTR AG
  • EP3352683B1 patent drawingFigure 1
  • EP3352683B1 patent drawingFigure 2a~2e
  • EP3352683B1 patent drawingFigure 3

AI summary

A distractor device (1) is described which comprises a longitudinal guiding element (3), and a longitudinal driving element (5), such as a threaded rod (5), which may be arranged substantially parallel to the guiding element (3) such that the threaded rod (5) may rotate about a rotation axis substantially parallel to the longitudinal axis of the guiding element (3). A first distractor arm (7) and a second distractor arm (9) are arranged extending along a first resp. second lateral axis from the guiding element (3), the first and second lateral axes being substantially orthogonal to the longitudinal axis of the guiding element (3), and the first and second distractor arms (7, 9) being captively displacable along the guiding element (3), such that the first and second distractor arms (7, 9) are displaceable away from each other by rotating the threaded rod (5) in a first rotational direction, and towards each other by rotating the threaded rod (5) in a second rotational direction, the second rotational direction being opposite to the first rotational direction.