Surgical Drape Control Surface for Limb Positioner Access

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Solution Overview

Problem

Surgical drapes pose challenges during procedures due to the difficulty in accessing and activating control surfaces for positioning devices through the drape, leading to potential tearing and distraction from the sterile field, and the need for a more flexible and convenient control mechanism.

Innovation Solution

A disposable sterile surgical drape with an integrated control surface on its outer surface, allowing for easy activation and relocation within the sterile field, reducing the risk of drape damage and improving tactile access to control mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If control surfaces are located outside the sterile field, then the positioning device can be operated, but the surgical drape must be accessed repeatedly which increases the risk of tearing and compromising sterility

Engineering Contradiction:
Improvesterile field integrityVSAvoidcontrol surface accessibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The control surface is extracted from the non-sterile field and integrated directly onto the outer surface of the surgical drape in the sterile field, allowing surgeons to operate controls without penetrating the drape barrier

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The surgical drape serves as an intermediary by incorporating the control surface on its outer surface, mediating between the sterile surgical field and the positioning device while maintaining the sterile barrier

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If control surfaces are accessed through the drape material, then sterility is maintained, but the appearance and feel of the control surface are obstructed leading to unintentional movements

Engineering Contradiction:
Improvesterile field barrierVSAvoidcontrol surface tactile feedback
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The control surface is extracted from beneath the drape material and positioned on the outer surface, eliminating the obstructing drape layer while preserving sterility through the drape's inherent barrier properties

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The control surface is relocated to a different dimensional plane (outer surface of the drape) rather than being embedded within the drape layers, providing direct tactile access while maintaining the sterile barrier function

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If control surfaces are remotely located, then the positioning device can be operated without interfering with range of motion, but the surgical team must direct attention away from the surgical site causing distraction

Engineering Contradiction:
Improverange of motionVSAvoidsurgical team focus
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The surgical drape serves multiple functions: maintaining sterility, providing tactile feedback, and housing the control surface in an accessible location, eliminating the need for remote controls

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Instead of placing controls remotely and having surgeons reach away from the surgical site, the controls are inverted to be located directly on the drape in the sterile field, allowing surgeons to operate while maintaining focus on the surgical site

Inventive Principle:
Principle #13The other way round (Inversion)

4Ease of operation

If control surfaces are on the drape, then tactile access is improved, but the control surface location is fixed and cannot be relocated for different surgical preferences

Engineering Contradiction:
Improvetactile access to controlsVSAvoidcontrol surface positioning flexibility
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The control surface positioning is made dynamic and adjustable rather than fixed, allowing relocation to different locations on the drape or removal entirely based on surgical preferences and procedural requirements

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10213267B2Surgical drape with control mechanism
Publication Date: 2019.02.26 TENET MEDICAL ENG
  • US10213267B2 patent drawing
  • US10213267B2 patent drawing
  • US10213267B2 patent drawing

AI summary

A disposable sterile surgical drape configured for establishing a sterile field around a surgical instrument such as a limb positioner includes a control mechanism associated with the drape in the sterile field that interfaces with, and controls, the surgical instrument. The control mechanism includes a switch and a communication interface that connects to the instrument and the location of the switch may be moved to a desired position within the sterile field.