Surgical Drape with Elastomeric Pouches for Limb Support

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Solution Overview

Problem

Current surgical drapes are prone to tearing when supporting heavy limbs or holding instruments, leading to potential contamination and movement of limbs during surgery, and may slip, causing obstruction or contamination of the surgical site.

Innovation Solution

A surgical drape with elastomeric pouches that can stretch to support weight without tearing and anti-slip patient positioners to prevent slippage, featuring a sheet with pouches connected to the distal side and a fastener on the proximal side for secure attachment to a surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If traditional pouches are used to support heavy limbs or hold instruments, then the pouch can provide basic support, but the pouch is subject to tearing if the weight is too great

Engineering Contradiction:
Improvepouch strengthVSAvoidpouch reliability
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The pouch is constructed from multiple layers including a fluid-impermeable layer and a fluid-permeable layer bonded together, creating a composite structure that distributes weight and stress across different material properties, preventing tearing while maintaining support capability

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The pouch is divided into multiple structural components including reinforced corners, layered construction, and integrated fastening systems, allowing each segment to handle specific stress points and distribute loads to prevent catastrophic failure

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the pouch is used to support the dead weight of a limb, then the pouch can hold the limb, but the pouch may tear causing the limb to move during surgery

Engineering Contradiction:
Improvelimb support capabilityVSAvoidpouch integrity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The pouch incorporates pre-reinforced corners and layered construction that provides structural cushioning and stress distribution before weight is applied, preventing tearing under the dead weight of limbs during surgical procedures

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Ease of operation

If the drape is used during surgery, then the drape can cover the surgical site, but the drape may slip causing obstruction or contamination of the surgical site

Engineering Contradiction:
Improvedrape coverageVSAvoiddrape stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The drape incorporates elastic portions that allow dynamic adjustment and stretching away from the sheet, enabling the drape to adapt to movement and maintain secure positioning without slipping during surgical procedures

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The drape uses flexible elastomeric materials that can conform to body contours and maintain adhesion through elastic recovery, preventing slippage while allowing necessary movement during surgery

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The drape effectively supports heavy limbs and holds instruments securely, reducing the risk of contamination and slippage, maintaining a sterile environment during surgery.

Implementation Method 1

The pouch includes at least two elastomeric portions, which allow the pouch to stretch away from the sheet

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

At least one anti-slip patient positioner is attached to the proximal side of the drape

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS7343919B2Surgical drape with a pouch
Publication Date: 2008.03.18 MEDLINE INDUSTRIES
  • US7343919B2 patent drawing
  • US7343919B2 patent drawing
  • US7343919B2 patent drawing

AI summary

A surgical drape having a sheet. The sheet includes a distal side and a proximal side relative to a surgical patient. The drape also includes a surgical pouch connected to the distal side of the sheet. The surgical pouch is connected to the sheet via at least two elastomeric portions.