Surgical End Effector With Three-Phase RF Electrodes

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Solution Overview

Problem

Existing surgical instruments combining ultrasonic and electrosurgical energy are not optimized for effective use of both technologies, leading to suboptimal tissue treatment outcomes.

Innovation Solution

A surgical instrument with an end effector assembly featuring jaw members, where one jaw member includes an ultrasonic blade and electrodes that can be electrically isolated or coupled to conduct electrosurgical energy, allowing for various energy delivery configurations to optimize tissue treatment, including simultaneous, staggered, or consecutive delivery of ultrasonic and electrosurgical energy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If existing surgical instruments combine ultrasonic and electrosurgical energy, then both technologies can be used in a single device, but the end effectors are not optimized for effective use of both technologies

Engineering Contradiction:
Improvecombined ultrasonic and electrosurgical functionalityVSAvoidtissue treatment effectiveness
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The end effector is divided into separate functional zones: an ultrasonic blade portion for ultrasonic energy delivery and electrodes for electrosurgical energy delivery. This segmentation allows each component to be optimized for its specific function while working together in a unified device, resolving the contradiction between versatility and treatment effectiveness

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the end effector have different properties: the ultrasonic blade is designed with specific acoustic impedance and vibration characteristics, while the electrodes are designed with specific electrical conductivity and geometry. This local optimization ensures each component performs its function effectively, maintaining reliability while providing combined functionality

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If electrodes are electrically isolated and energizable to different potentials, then electrosurgical energy can be conducted between them, but device complexity increases

Engineering Contradiction:
Improveelectrosurgical energy delivery configurationsVSAvoidelectrode configuration and control
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The electrode system is designed to perform multiple functions: it can operate with electrodes electrically isolated at different potentials for bipolar electrosurgical energy delivery, or with electrodes electrically coupled for monopolar delivery. This multi-functionality allows the same hardware configuration to support different electrosurgical modes, increasing versatility without proportionally increasing complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The electrical configuration of the electrodes is made dynamic and adjustable during operation. The system can switch between electrically isolated and electrically coupled states, and can adjust potentials during procedure. This dynamic capability allows adaptation to different surgical needs without requiring multiple fixed configurations, managing complexity while enhancing versatility

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The instrument provides enhanced tissue sealing, dissection capabilities, and improved seal quality by leveraging the strengths of both ultrasonic and electrosurgical energies through optimized energy delivery configurations.

Implementation Method 1

An ultrasonic surgical device may include, for example, an ultrasonic blade and a clamp mechanism to enable clamping tissue against the blade. Ultrasonic energy transmitted to the blade causes the blade to vibrate at very high frequencies (e.g., 55,500 times per second), which allows for heating tissue to treat tissue clamped against or otherwise in contact with the blade.

Methodology Applied
Scientific EffectUltrasonic vibration: Ultrasonic Vibration

Implementation Method 2

Ultrasonic energy transmitted to the blade causes the blade to vibrate at very high frequencies (e.g., 55,500 times per second), which allows for heating tissue to treat tissue clamped against or otherwise in contact with the blade.

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

An electrosurgical device may include, for example, opposing jaw members operable to clamp tissue therebetween and conduct energy, e.g., RF energy, through clamped tissue to treat tissue.

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 4

conduct energy, e.g., RF energy, through clamped tissue to treat tissue

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentEP3769711B1Surgical instruments incorporating ultrasonic and electrosurgical functionality
Publication Date: 2023.08.16 COVIDIEN LP
  • EP3769711B1 patent drawingFigure 1
  • EP3769711B1 patent drawingFigure 2
  • EP3769711B1 patent drawingFigure 3A

AI summary

A surgical instrument, comprising: an end effector assembly, including: a first jaw member; and a second jaw member including an ultrasonic blade configured to be energized with ultrasonic energy, wherein the first jaw member is movable relative to the second jaw member between a spaced-apart position and an approximated position, characterized in that the end effector assembly includes first, second, and third electrodes configured to be energized with RadioFrequency (RF) energy in a three-phase configuration.