Reusable Surgical Fastener Apparatus Segmentation

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Solution Overview

Problem

Current surgical fastener applying apparatus are either disposable and costly due to improper sterilization concerns or overly complex and difficult to sterilize when made reusable.

Innovation Solution

A surgical fastener applying apparatus with reusable components, including an anvil half-section, cartridge receiving half-section, and clamping lever, designed for easy sterilization, where the cartridge and firing assembly are disposable, allowing for multiple uses on a single patient and facilitating proper sterilization protocols.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If surgical fastener applying apparatus are made disposable to ensure proper sterilization, then sterilization reliability is improved, but cost increases

Engineering Contradiction:
Improvesterilization reliabilityVSAvoidcost
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The surgical fastener applying apparatus is divided into disposable components (cartridge assembly with staples, knife, camming members, pusher members) and reusable components (beam members, anvil, handle). This segmentation allows the critical sterilization-prone parts to be disposable while the expensive structural parts are reusable, resolving the contradiction between sterilization reliability and cost.

Inventive Principle:
Principle #1Segmentation

2Loss of substance

If surgical fastener applying apparatus are made reusable to reduce cost, then cost decreases, but sterilization difficulty increases

Engineering Contradiction:
ImprovecostVSAvoidsterilization complexity
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

By separating the apparatus into disposable and reusable segments, the patent eliminates the need to sterilize complex internal components (camming members, pushers, knife) that would be difficult to sterilize properly. Only the external beam members and anvil require sterilization, greatly simplifying the sterilization process while maintaining cost savings.

Inventive Principle:
Principle #1Segmentation

3Object-affected harmful factors

If surgical fastener applying apparatus are made disposable to ensure safety, then safety is improved, but device complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoidapparatus complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent applies segmentation by making only the critical contact components (cartridge, knife, camming members) disposable while keeping the structural framework (beam members, anvil, handle) reusable. This reduces overall apparatus complexity compared to making the entire device disposable, while still ensuring safety by eliminating recontamination risks of internal components.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10888327B2Surgical fastener applying apparatus
Publication Date: 2021.01.12 COVIDIEN LP
  • US10888327B2 patent drawing
  • US10888327B2 patent drawing
  • US10888327B2 patent drawing

AI summary

A surgical fastener applying apparatus for applying fasteners to body tissue. The apparatus includes a cartridge receiving half-section defining an elongated channel member, an anvil half-section, and a clamping lever. The cartridge receiving half-section releasably receives a cartridge and a firing assembly. The clamping lever includes a protrusion in a sidewall which is receivable in a bifurcated depression formed in a sidewall of the cartridge receiving half-section to releasably retain the clamping lever in a non-clamped position and in a clamped position. The apparatus includes a disposable firing assembly and SULU.