Surgical Foot Switch Assembly With Sequence-Based Safety Unlock

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing foot switches for surgical instruments, particularly ophthalmic surgical instruments, are counterintuitive and result in sub-optimal control due to issues like undesired activation and lack of intuitive operation.

Innovation Solution

A foot switch assembly with a centered pivot axis for the moveable foot pedal and a heel rest, combined with a safety lock mechanism that requires a predefined switch sequence for activation, ensuring intuitive and safe operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a foot switch assembly is used to control surgical instruments, then the user can operate the instrument with foot movement, but unintended activation may occur due to lack of safety mechanisms

Engineering Contradiction:
Improvefoot operationVSAvoidunintended activation
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements a safety lock mechanism that requires a predetermined sequence of switch actuations before the surgical instrument can be activated. This preliminary action ensures that only intentional, deliberate operations are performed, preventing unintended activation while maintaining ease of foot-based operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the operational parameter from simple single-step activation to a multi-step sequence requirement. By requiring a predetermined sequence of switch actuations, the system transforms the activation process into a more controlled operation that maintains ease of use while preventing accidental activation.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If multiple switches are provided on the foot switch assembly, then more functions can be controlled, but the device complexity increases

Engineering Contradiction:
Improvemultiple functionsVSAvoidswitch sequence control
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent provides a foot switch assembly with multiple switches that can control different functions of the surgical instrument. Each switch can be configured to perform different operations, allowing a single device to provide multiple functions without requiring separate control mechanisms for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control unit monitors the sequence of switch actuations and provides feedback to determine when the predetermined sequence has been completed. This feedback mechanism allows the system to manage multiple switches and complex sequences while maintaining clear operational status for the user.

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP3996645B1Foot switch assembly for controlling a surgical instrument
Publication Date: 2025.09.03 CREA IP BV
  • EP3996645B1 patent drawingFigure 1
  • EP3996645B1 patent drawingFigure 2~3
  • EP3996645B1 patent drawingFigure 4~5

AI summary

System (20) with a safety lock (21), the safety lock (21) being configured to at least partially prevent use of a surgical instrument (22). A foot switch assembly (1) is operably configured to control the surgical instrument (22), and has multiple switches (4; 10; 14; 15; 16). A memory (26) is present for storing a predetermined switch sequence associated with the switches (4; 10; 14; 15; 16) of the foot switch assembly (1), as well as a control unit (25) configured to determine whether a series of input switch actuations from the foot switch assembly (1) corresponds to the predetermined switch sequence, and if so, deactivating the safety lock (21) in response to the series of input switch actuations corresponding to the predetermined switch sequence. The invention also relates to various embodiments of a foot switch assembly for controlling a surgical instrument.