Surgical Guide Release Mechanism for Stuck Instruments

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Solution Overview

Problem

Current surgical systems for treating spinal disorders face challenges with surgical instruments becoming fixed, frictionally fixed, stuck, galled, or jammed during robot-assisted spinal implant procedures, leading to increased component manipulation time and potential procedural complications.

Innovation Solution

A surgical guide system with a release mechanism, such as a rescue wheel, that allows for the removal of fixed surgical instruments from a surgical robot, facilitating quick replacement and reducing manipulation time, including a clamp screw accessible through non-conventional access points and a flush-oriented release actuated by a surgical driver.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If surgical instruments are used in robot-assisted spinal implant procedures, then surgical precision and automation are improved, but instruments may become fixed, frictionally fixed, stuck, galled, or jammed during procedures

Engineering Contradiction:
Improverobot-assisted surgical precisionVSAvoidinstrument functionality
Core Design Contradiction:
Extent of automationVSReliability

Solution Approach 1:

The surgical guide acts as an intermediary device between the robotic system and the surgical instrument. It provides a controlled interface that allows the instrument to be retained by the robotic system while enabling manual access through openings and slots for release mechanisms, thus mediating between automated positioning and manual intervention needs

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The surgical guide is divided into functional segments: a body for instrument retention, openings for screw access, and slots for release mechanism access. This segmentation allows different parts of the device to serve distinct functions - maintaining instrument security while enabling controlled manual access when needed

Inventive Principle:
Principle #1Segmentation

2Stability of the object's composition

If surgical instruments become fixed or stuck during procedures, then instrument stability is improved, but component manipulation time increases and procedural complications arise

Engineering Contradiction:
Improveinstrument stabilityVSAvoidcomponent manipulation time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The release mechanism is pre-configured within the surgical guide structure, with openings and slots positioned for direct access. The clamp screw and release wheel are arranged in advance to enable quick manual intervention without requiring complex disassembly or time-consuming manipulation when instrument release is needed

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The release mechanism extracts the stuck instrument from the surgical guide by providing direct access points through openings and slots. The release wheel and clamp screw can be manually operated to disengage the instrument retention mechanism, effectively removing the instrument from the guide without requiring complete system disassembly

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If a release mechanism is added to allow removal of fixed instruments, then instrument removal capability is improved, but device complexity increases

Engineering Contradiction:
Improveinstrument removal capabilityVSAvoidsurgical guide structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The surgical guide provides self-service functionality by integrating the release mechanism directly into its structure. The openings and slots are positioned to allow direct manual access to the clamp screw and release wheel, enabling the device to be released without requiring external tools or complex manipulation procedures

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The release mechanism is merged with the surgical guide body structure. The openings for screw access and slots for release wheel access are integrated into the guide's architecture, combining the retention and release functions into a single unified device rather than separate components

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11382710B2Surgical guide and methods of use
Publication Date: 2022.07.12 WARSAW ORTHOPEDIC INC
  • US11382710B2 patent drawing
  • US11382710B2 patent drawing
  • US11382710B2 patent drawing

AI summary

A surgical guide comprising a body including an inner surface that defines a cavity configured for disposal of a surgical instrument. The body further defining an opening communicating with the cavity. A connector disposable with the opening and engageable with a surgical robot. A release is engageable with the connector. Systems, spinal constructs, implants and surgical instruments are disclosed.