Distributed Surgical Hub Control for Synchronized Stapling Motion

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Solution Overview

Problem

Current surgical stapling systems face challenges in precisely controlling tissue treatment motions, particularly in synchronizing the firing and closure mechanisms, which can lead to inefficiencies and inaccuracies during surgical procedures.

Innovation Solution

The development of a distributed processing system that integrates a control circuit with a microcontroller and sensors to manage the firing and closure motors independently, allowing for real-time adjustments and synchronization to ensure precise tissue treatment motions, and the use of a robotic surgical system with interchangeable shaft assemblies for enhanced control and precision.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a distributed processing system with independent control circuits is used to manage firing and closure motors, then control precision and synchronization are improved, but device complexity increases

Engineering Contradiction:
Improvecontrol precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The control system is divided into separate control circuits for firing and closure motors, with each circuit independently managing its respective motor. This segmentation allows precise control of each motor while maintaining overall system coordination through defined communication protocols and synchronization mechanisms.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If real-time adjustments and synchronization are implemented, then tissue treatment motion accuracy is improved, but processing time and computational load increase

Engineering Contradiction:
Improvetissue treatment motion accuracyVSAvoidprocessing time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The control circuits implement real-time feedback mechanisms where each control circuit monitors its motor's position and speed, and adjusts control signals accordingly to maintain synchronization. This closed-loop control ensures accurate tissue treatment motion while optimizing processing time through efficient error correction.

Inventive Principle:
Principle #23Feedback

3Productivity

If robotic systems with interchangeable shaft assemblies are integrated, then surgical procedure efficiency is improved, but system complexity and cost increase

Engineering Contradiction:
Improvesurgical procedure efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The robotic system incorporates interchangeable shaft assemblies that can be attached to a common robotic arm platform, allowing a single system to perform multiple surgical functions. This multi-functionality improves surgical procedure efficiency by enabling different surgical instruments to be used with the same robotic system while managing complexity through standardized interfaces.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20240112798A1Surgical systems with synchronized distributed processing capabilities
Publication Date: 2024.04.04 CILAG GMBH INTERNATIONAL
  • US20240112798A1 patent drawing
  • US20240112798A1 patent drawing
  • US20240112798A1 patent drawing

AI summary

Disclosed is a surgical system for use with a surgical device. The surgical system comprises a remote processing device comprising a device control circuit and a surgical hub configured to communicably couple to the remote processing device and the surgical device. The surgical hub comprises a hub control circuit, wherein the hub control circuit and the device control circuit perform distributed processing. The surgical hub control circuit is configured to transmit a synchronization feature to the remote processing device, transmit a first subset of data associated with the surgical device to the remote processing device, perform a second analysis on a second subset of the data, determine a second result based on the second analysis, receive a first result from the remote processing device and synchronization data of the first result, assess a synchronicity of the first result and the second result based on the synchronization data.