Surgical Instrument Spaced-Apart Hinge Jaw Guidance

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Solution Overview

Problem

Existing surgical instruments with pivotally supported jaws and a knife face challenges in precision guidance and tissue sealing due to the arrangement of the hinge region and knife placement, leading to inefficiencies in mechanical force transmission and tissue grasping.

Innovation Solution

The surgical instrument features two pivotally supported jaws with spaced-apart hinges, allowing for increased axial guide length and a knife that does not extend through the hinge axes, enabling precise guidance and improved tissue sealing by altering the force requirements for jaw closure and providing a larger tissue receiving range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a shared hinge axis is used for both jaws, then the device complexity is reduced, but the manufacturing precision and guidance precision of jaw movement deteriorates

Engineering Contradiction:
Improvehinge arrangementVSAvoidjaw guidance precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The single shared hinge axis is segmented into two separate hinge axes (first hinge axis for first jaw, second hinge axis for second jaw). This segmentation allows each jaw to be independently guided with greater precision while maintaining manageable device complexity through modular hinge design.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If the hinge axes are moved closer together, then the device size is reduced, but the tissue receiving range deteriorates

Engineering Contradiction:
Improvedevice sizeVSAvoidtissue receiving range
Core Design Contradiction:
Area of stationary objectVSAdaptability or versatility

Solution Approach 1:

The hinge axes are arranged in a specific spatial configuration (spaced apart in transverse direction but positioned at different longitudinal locations). This three-dimensional arrangement allows the device to maintain a compact overall size while providing sufficient tissue receiving range through the spatial separation of hinge axes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If the hinge axes are spaced further apart, then the tissue receiving range is enlarged, but the device complexity increases

Engineering Contradiction:
Improvetissue receiving rangeVSAvoidhinge arrangement
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The jaw support is segmented into multiple sections (first section, second section, third section) with hinges positioned at different locations along the longitudinal axis. This segmentation allows the hinge axes to be spaced apart to enlarge tissue receiving range while distributing the mechanical complexity across modular sections.

Inventive Principle:
Principle #1Segmentation

4Device complexity

If a knife is positioned to extend through the hinge axes, then the device complexity is reduced, but the manufacturing precision and guidance precision deteriorates

Engineering Contradiction:
Improveknife arrangementVSAvoidknife guidance precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

A knife guide structure serves as an intermediary element between the knife and the hinge axes. The knife guide (including guide slots in jaw supports) provides precise guidance for the knife without requiring the knife to directly extend through the hinge axes, thereby maintaining both simple knife arrangement and high guidance precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9757138B2Instrument with improved tool
Publication Date: 2017.09.12 ERBE ELEKTROMEDIZIN GMBH
  • US9757138B2 patent drawing
  • US9757138B2 patent drawing
  • US9757138B2 patent drawing

AI summary

An instrument (10) having a tool (15) of a particularly simple design comprises jaws (16, 17) with jaw supports (46) supported by spaced-apart hinges on a shared socket part 18. The hinge axes (27, 28) of the hinges are oriented parallel relative to each other and are at a distance from each other. A slit (24) for precisely guiding a knife (25) may be provided between the two. The jaw supports (46) of the jaws (16, 17) are guided in their own hinges with minimal play and hence in a precise manner. They are held against each other by transverse interlocking means (37), thereby ensuring a simple assembly and precise guiding.