Surgical Instrument Knife Position Display Feedback

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Solution Overview

Problem

Surgical stapling and cutting instruments lack effective mechanisms for real-time feedback and control, particularly in displaying the position of the knife during firing strokes and managing operational states to prevent errors and optimize performance.

Innovation Solution

A surgical instrument with a displacement member, sensor, and control circuit that detects the position of the displacement member and displays it on a user interface, allowing for real-time monitoring of the knife's position and determining the instrument's firing state to provide alerts and manage power accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If real-time display of knife position is implemented during firing, then operational safety and clinician awareness are improved, but device complexity and cost increase

Engineering Contradiction:
Improveoperational safetyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a feedback mechanism where a sensor detects the position of the displacement member (knife) during firing and provides real-time visual feedback through a display. This allows the clinician to monitor knife position continuously, improving operational safety without requiring complex manual monitoring systems.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces manual visual inspection or complex mechanical indication systems with an electronic sensor and display system. The sensor optically detects knife position and converts it to visual information on a display, simplifying the overall system architecture while improving reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If sensor and display components are added to monitor knife position, then measurement precision and operational control are improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improveknife position detection precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses an optical sensor system to detect knife position, replacing complex mechanical measurement systems. The sensor provides precise measurement of displacement member position through optical means, achieving high measurement precision with relatively simple implementation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of information

If the instrument provides comprehensive real-time information and alerts, then loss of information is reduced and operational awareness is improved, but device complexity and power consumption increase

Engineering Contradiction:
Improveinformation feedback to clinicianVSAvoiddevice complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent implements targeted feedback that provides essential information (knife position, firing state) to the clinician through a display. This selective feedback approach reduces information loss without requiring comprehensive monitoring of all instrument parameters, thereby limiting device complexity.

Inventive Principle:
Principle #23Feedback

4Loss of time

If the instrument automatically powers down after completing surgical operations, then loss of time and energy efficiency are improved, but reliability and ability to respond to clinician needs may worsen

Engineering Contradiction:
Improvetime to power down after useVSAvoidinstrument availability
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The patent implements dynamic power management where the instrument can automatically power down after surgical operations to save time and energy, while maintaining the capability to be quickly reactivated or kept operational when needed. This dynamic approach balances time efficiency with reliability based on actual clinical needs.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP3461427B1Systems of displaying a knife position for a surgical instrument
Publication Date: 2024.11.06 ETHICON INC
  • EP3461427B1 patent drawingFigure 1
  • EP3461427B1 patent drawingFigure 2
  • EP3461427B1 patent drawingFigure 3

AI summary

Various systems and methods of controlling a surgical instrument are disclosed. In one aspect, the surgical instrument includes a displacement member movable between a first position and a second position, a sensor configured to detect the position of the displacement member, and a display. The surgical instrument is configured to determine whether the surgical instrument is in a firing state and cause the display to display the position of the displacement member upon the surgical instrument being in the firing state.