Surgical Light Sensor Integration for Item Tracking

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Solution Overview

Problem

Current methods for tracking surgical instruments and items during procedures are either unreliable or costly, leading to risks of post-surgical infections and additional surgeries due to items left inside patients.

Innovation Solution

A surgical light system equipped with a sensor attached to its light head, which generates an illuminated area and detects items using RFID tags or machine vision, ensuring no items enter or remain in the surgical wound by adjusting its detection volume to match the illuminated area and signaling any anomalies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If expensive tracking systems with multiple directional antennas and RF transceivers are deployed, then item tracking capability is improved, but system cost and complexity increase significantly

Engineering Contradiction:
Improveitem tracking capabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the tracking sensor with the surgical light fixture, merging two separate functions (illumination and tracking) into a single integrated device. This eliminates the need for separate tracking systems with multiple antennas and transceivers, thereby reducing system complexity while maintaining tracking capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The surgical light fixture is designed to serve multiple functions: providing illumination for the surgical site and simultaneously performing item tracking through an integrated sensor. This multi-functionality reduces the overall number of devices needed in the operating room, addressing the complexity issue while maintaining reliable tracking.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If sensors are placed far from the surgical site to avoid disturbing operating personnel, then operator comfort is improved, but detection range and effectiveness decrease

Engineering Contradiction:
Improveoperator comfortVSAvoiddetection effectiveness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

By integrating the sensor into the surgical light fixture that is already positioned over the surgical site, the system achieves close proximity detection without requiring separate sensor placements that would disturb operating personnel. The light fixture's position provides optimal detection coverage.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The surgical light fixture serves as an intermediary device that bridges the gap between the need for close detection and the need to avoid disturbing personnel. Since the light fixture is already necessary for illumination and is positioned by the surgical team, it provides a convenient mounting point for the sensor without additional disturbance.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If manual counting and identification of instruments by operating room nurses is performed, then system cost is reduced, but reliability and accuracy of item tracking deteriorate

Engineering Contradiction:
Improvesystem costVSAvoiditem identification accuracy
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The system performs automated tracking and identification of surgical items without requiring manual counting or identification by operating room nurses. The sensor automatically detects items with RFID tags, providing reliable tracking data without human intervention, thereby eliminating the trade-off between cost and reliability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the manual mechanical process of counting and identifying instruments with an automated sensor-based detection system using RFID technology. This substitution provides accurate, real-time tracking without the errors and limitations of manual methods, while remaining more cost-effective than complex electronic tracking systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Reliability

If multiple separate sensors are deployed to cover the surgical area, then detection coverage is improved, but system cost and complexity increase

Engineering Contradiction:
Improvedetection coverageVSAvoidnumber of sensors
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent consolidates multiple sensor functions into a single integrated sensor unit mounted on the surgical light fixture. This single sensor is positioned to cover the illuminated surgical area, eliminating the need for multiple separate sensors while maintaining comprehensive detection coverage.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides a cost-effective and reliable method to ensure all items are removed from the surgical site, reducing the risk of post-surgical complications and infections, without disturbing operating personnel.

Implementation Method 1

the sensor is configured to identify items used in surgery

Methodology Applied
Scientific EffectRFID:

Implementation Method 2

A surgical light system equipped with a sensor attached to its light head, which generates an illuminated area and detects items using RFID tags or machine vision

Methodology Applied
Scientific EffectMachine vision:

Data Source

PatentUS11497577B2Surgical light, system including the surgical light and method for operating the surgical light
Publication Date: 2022.11.15 TRUMPE MEDIZIN SYSTEME GMBH & CO KG
  • US11497577B2 patent drawing
  • US11497577B2 patent drawing

AI summary

A surgical light is provided, the surgical light comprising a light head including at least one illuminant configured to generate an illuminated area on a surgical site, and a sensor attached to the light head, wherein the sensor is configured to identify items used in surgery, and the sensor is attached to the light head such that a detection volume of the sensor is directed to the illuminated area.