Surgical Lighthead Sterile Field Encroachment Detection

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Solution Overview

Problem

Contamination of sterile surgical sites due to encroachment by operative team members is frequently undetected, leading to potential spread of contamination and significant financial losses for hospitals, as current methods rely on visual observation by circulating nurses which may not always be effective.

Innovation Solution

A surgical lighting system equipped with sensor units and controllers that detect proximity and contact of foreign entities with the lighthead, activating indicators such as flashing lights or audible alarms to automatically alert staff of encroachment, thereby preventing contamination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If visual observation by circulating nurses is used to detect sterile field encroachment, then the system is simple and easy to operate, but the detection reliability is low and contamination may go unnoticed

Engineering Contradiction:
Improvedetection reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the manual visual observation system with an automated sensor-based detection system. Optical sensors, capacitive sensors, or other detection devices are integrated into the surgical lighting system to automatically detect when non-sterile objects encroach upon or contact the sterile lighthead, eliminating reliance on human observation and significantly improving detection reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The surgical lighting system performs self-monitoring for sterile field encroachment. The integrated sensors continuously monitor the sterile boundary around the lighthead, and the system automatically generates alerts or warnings when encroachment is detected, enabling the system to protect itself and notify staff without requiring external monitoring personnel.

Inventive Principle:
Principle #25Self-service

2Reliability

If automated sensor detection is implemented, then the detection reliability improves, but the device complexity increases

Engineering Contradiction:
Improveencroachment detectionVSAvoidsystem structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the encroachment detection sensors, control electronics, and alert mechanisms directly into the existing surgical lighting system structure. The sensors are integrated within the lighthead housing, the control circuitry is incorporated into the lighting system's power supply unit, and alerts are delivered through the existing communication interfaces, thereby reducing overall system complexity despite adding detection capabilities.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The surgical lighting system is designed to perform multiple functions: providing surgical illumination, detecting sterile field encroachment, generating alerts, and potentially triggering automated responses. By making the lighting system multi-functional, the patent avoids creating separate dedicated devices for each function, thereby managing complexity while achieving reliable automated detection.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If encroachment indicators are added to the lighthead, then the alert effectiveness improves, but the manufacturing complexity increases

Engineering Contradiction:
Improvealert effectivenessVSAvoidmanufacturing complexity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The patent incorporates visual indicators such as colored LEDs or other light-emitting elements that change color or illuminate to indicate different states: green for normal operation, yellow for proximity warnings, and red for contact alerts. These color-coded visual signals are integrated into the lighthead housing and are easily visible to surgical staff, significantly improving alert effectiveness while using standard manufacturing techniques.

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides automatic detection and visible or audible alerts, reducing the risk of contamination spread and enhancing the reliability of sterile field maintenance, thereby minimizing financial losses associated with site contamination.

Implementation Method 1

The sensor units are positioned in the surgical lighthead, and are configured to sense proximity of the foreign entity to the surgical lighthead

Methodology Applied
Scientific EffectProximity sensing:

Implementation Method 2

The sensor units are positioned in the surgical lighthead, and are configured to sense proximity of the foreign entity to the surgical lighthead and the contact of the encroaching foreign entity with the surgical lighthead

Methodology Applied
Scientific EffectContact sensing:

Implementation Method 3

The at least one of the encroachment indicators further comprises one or more light emitting devices of a first color positioned in a handle covered by a translucent handle skin

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Data Source

PatentEP3856068B1Surgical lighting system sterile field encroachment indicator
Publication Date: 2024.07.31 AMERICAN STERILIZER CO
  • EP3856068B1 patent drawingFigure 1
  • EP3856068B1 patent drawingFigure 2
  • EP3856068B1 patent drawingFigure 3~4

AI summary

A sterile field encroachment indicator apparatus for a surgical lighting system includes one or more encroachment indicators, one or more sensor units, and one or more controllers, The encroachment indicators are configured to indicate encroachment of a predetermined proximity to a surgical lighthead by a foreign entity and contact of the encroaching foreign entity with the surgical lighthead. The surgical lighthead is configured to provide illumination in order to illuminate a surgical environment. The sensor units are positioned in the surgical lighthead, and are configured to sense proximity of the foreign entity to the surgical lighthead and the contact of the encroaching foreign entity with the surgical lighthead. The controllers are configured to control the encroachment indicators based on the sensed proximity of the foreign entity to the surgical lighthead and the sensed contact of the foreign entity with the surgical lighthead.