Master-Slave Orientation Compensation for Misaligned Surgical Tools

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Solution Overview

Problem

Current surgical systems require precise alignment between the master tool grip and the slave surgical instrument tip, leading to delays and frustration due to repeated alignment processes and unexpected motion when orientation misalignment is large, especially during teleoperation.

Innovation Solution

The system relaxes the alignment error criterion, allowing a larger acceptable orientation misalignment between the master tool grip and the slave surgical instrument tip, using a controller to generate a desired orientation for the slave tip that preserves perceived rotation, enabling intuitive motion following despite initial misalignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the system requires precise orientation alignment between master tool grip and slave surgical instrument tip, then the motion correspondence is accurate, but the alignment process time increases and user frustration increases

Engineering Contradiction:
Improveorientation alignment precisionVSAvoidalignment process time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system changes the parameter of acceptable orientation misalignment from a strict small angle to a relaxed larger angle (up to 90 degrees). This parameter change allows the system to enter following mode without requiring precise alignment, thereby reducing alignment iteration time while maintaining intuitive motion correspondence through the perceived rotation preservation algorithm.

Inventive Principle:
Principle #35Parameter changes

2Loss of time

If the system allows large orientation misalignment, then the alignment process is faster, but the slave surgical instrument tip motion becomes unexpected and non-intuitive

Engineering Contradiction:
Improvealignment process timeVSAvoidmotion intuitiveness
Core Design Contradiction:
Loss of timeVSEase of operation

Solution Approach 1:

The system changes the parameter of acceptable misalignment from small to large angles while preserving motion intuitiveness through a specific mathematical transformation. The perceived rotation algorithm ensures that when the master tool is rotated, the slave instrument rotates in the same perceived direction regardless of initial misalignment, maintaining ease of operation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system introduces an intermediary computational layer (the perceived rotation preservation algorithm) that translates master tool motions to slave instrument motions. This intermediary transformation ensures that even with large initial misalignment, the motion correspondence remains intuitive by preserving the perceived rotation direction.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If the system requires repeated alignment iterations to achieve small orientation misalignment, then the alignment precision is high, but the surgical productivity decreases

Engineering Contradiction:
Improveorientation alignment precisionVSAvoidsurgical efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The system changes the precision parameter from requiring small angle misalignment to accepting large angle misalignment (up to 90 degrees). This parameter change eliminates the need for repeated alignment iterations, thereby improving surgical productivity without compromising the quality of motion correspondence through the perceived rotation preservation algorithm.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If the system uses strict orientation alignment criteria, then the motion correspondence is accurate, but the ease of operation decreases due to alignment difficulties

Engineering Contradiction:
Improvemotion correspondence accuracyVSAvoidalignment ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system changes the alignment criterion parameter from strict small angle requirement to relaxed large angle acceptance. This makes alignment easier to achieve while maintaining motion correspondence reliability through the perceived rotation preservation algorithm that ensures intuitive motion behavior regardless of initial misalignment.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP4159153B1Master-to-slave orientation mapping when misaligned
Publication Date: 2024.09.25 INTUITIVE SURGICAL OPERATIONS INC
  • EP4159153B1 patent drawingFigure 1
  • EP4159153B1 patent drawingFigure 2A
  • EP4159153B1 patent drawingFigure 2B

AI summary

A controller stores the orientations of a master tool grip and a slave surgical instrument tip upon completion of a master-slave alignment process, and enters following. During following each commanded movement of the slave surgical instrument tip from the master tool grip is processed by the controller to compensate for any alignment error between the master tool grip and the slave surgical instrument tip before following was entered. The result of this processing is that the motion of the slave surgical instrument tip intuitively corresponds to the motion of the master tool grip despite the initial swooping orientation misalignment between the master tool grip and the slave surgical instrument tip.