Surgical Orientation Jig for Precise Joint Implant Alignment

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Solution Overview

Problem

Current joint replacement procedures, particularly knee joint replacements, face challenges in accurately aligning prosthetic implant components without the complexity and high cost of computer navigation systems, and simple methods like 'eyeballing' are not sufficiently accurate.

Innovation Solution

The use of a femoral jig assembly, surgical orientation devices with sensors and displays, and orthopedic fixtures to accurately position prosthetic joints, utilizing sensors like three-axis accelerometers and gyroscopes for orientation monitoring and interactive user interfaces for precise angle measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If computer navigation systems are used to accurately track spatial location and movement of surgical instruments, then measurement precision and manufacturing precision are improved, but device complexity and cost increase significantly

Engineering Contradiction:
Improvespatial location tracking precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the essential alignment guidance function from complex computer navigation systems by using simple visual guides and mechanical jigs that provide directional information through basic optical components and geometric constraints, eliminating the need for comprehensive computer-based tracking systems

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention employs disposable or single-use alignment guides and surgical jigs that provide precise alignment through simple mechanical and optical principles, replacing expensive reusable computer navigation systems with cost-effective single-purpose tools

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Device complexity

If simple methods like 'eyeballing' alignment are used, then device complexity is reduced, but measurement precision and manufacturing precision deteriorate

Engineering Contradiction:
Improvesystem simplicityVSAvoidprosthetic component alignment precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent introduces intermediary alignment guides and visual indicators that mediate between the surgical instrument and the bone anatomy, providing objective visual reference lines and mechanical constraints that enable precise alignment without requiring complex computer systems

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention uses visual indicators including colored lines, markers, and optical guides that provide clear visual feedback for alignment, allowing surgeons to achieve precise positioning through simple visual perception rather than complex electronic displays

Inventive Principle:
Principle #32Color changes

3Manufacturing precision

If complex computer navigation systems are deployed, then manufacturing precision is improved, but cost and room requirements increase

Engineering Contradiction:
Improveprosthetic implant alignment precisionVSAvoidsystem cost
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent extracts only the essential alignment guidance functionality from expensive computer navigation systems, implementing it through simple mechanical jigs, optical guides, and visual indicators that achieve sufficient precision without requiring comprehensive computer-based infrastructure

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention replaces expensive reusable navigation systems with disposable or single-use alignment tools that provide adequate precision through simple mechanical and optical principles, significantly reducing both initial cost and ongoing facility requirements

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate and cost-effective alignment of prosthetic components without the need for bulky computer navigation systems, improving the precision of joint replacement surgeries.

Implementation Method 1

at least one of the first and second sensors have at least one of a three-axis accelerometer and a three-axis gyroscope

Methodology Applied
Scientific EffectAccelerometer: Accelerometer

Implementation Method 2

at least one of the first and second sensors have at least one of a three-axis accelerometer and a three-axis gyroscope

Methodology Applied
Scientific EffectGyroscope: Gyroscope

Data Source

PatentUS20250345187A1Systems and methods for joint replacement
Publication Date: 2025.11.13 ORTHALIGN
  • US20250345187A1 patent drawing
  • US20250345187A1 patent drawing
  • US20250345187A1 patent drawing

AI summary

Systems and methods for joint replacement are provided. The systems and methods include a surgical orientation device, a reference sensor device, and at least one orthopedic fixture. The surgical orientation device, reference sensor device, and orthopedic fixtures can be used to locate the orientation of an axis in the body, to adjust an orientation of a cutting plane or planes along a bony surface, or otherwise to assist in an orthopedic procedure(s).