Surgical Instrument Orientation Sensors for Orthopaedic Alignment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current surgical positioning and orientation methods are either inaccurate, cumbersome, or costly, particularly in orthopaedic procedures, where precise alignment of surgical equipment or implants relative to patient anatomy is crucial, often requiring ancillary instrumentation or complex tracking systems that can impede surgical efficiency and access.

Innovation Solution

A surgical system comprising a reference orientation sensor attachable to a patient's limb and a surgical equipment orientation sensor attachable to the equipment, with a data processing apparatus that determines and stores initial and current orientations, generating a signal to indicate matching orientations, allowing for accurate and unobtrusive alignment using visual or acoustic feedback.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If ancillary instrumentation is used to position and orient surgical equipment, then positioning accuracy is improved, but device complexity and ease of operation deteriorate due to interference with surgical procedure and impeded access

Engineering Contradiction:
Improvepositioning accuracyVSAvoidsurgical procedure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the orientation sensing function from complex ancillary instrumentation and implements it through simple orientation sensors attached directly to surgical equipment. The surgical equipment itself becomes the sensing platform, eliminating the need for separate positioning devices that interfere with surgical access.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The orientation sensors serve multiple functions: they provide real-time orientation data, enable comparison with pre-determined orientations, and guide surgical equipment positioning all through a single integrated system that does not interfere with surgical procedures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If complex tracking systems are used to track position and orientation of surgical equipment, then measurement precision is improved, but device complexity and cost deteriorate

Engineering Contradiction:
Improveorientation tracking accuracyVSAvoidtracking system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical tracking systems with electronic orientation sensors that directly measure the orientation of surgical equipment. This substitution eliminates the need for elaborate mechanical tracking infrastructure while maintaining measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system creates a digital copy of the surgical equipment's orientation through sensors, allowing virtual tracking and comparison without physical tracking markers or complex mechanical reference frames.

Inventive Principle:
Principle #26Copying

3Measurement precision

If sophisticated tracking systems are used, then measurement precision is improved, but loss of time increases due to extra surgical steps required

Engineering Contradiction:
Improveposition and orientation accuracyVSAvoidsurgical procedure time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs preliminary orientation measurements and comparisons before final positioning decisions are made. The orientation sensors continuously monitor and compare positions in real-time, allowing surgeons to make informed decisions without time-consuming post-positioning adjustments.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements real-time feedback by continuously comparing current orientation sensor readings with pre-determined reference orientations. This immediate feedback loop allows surgeons to adjust positioning on-the-fly without waiting for complex system processing or additional surgical steps.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20230310088A1Orientation of surgical instruments and implants
Publication Date: 2023.10.05 DEPUY (IRELAND) LTD
  • US20230310088A1 patent drawing
  • US20230310088A1 patent drawing
  • US20230310088A1 patent drawing

AI summary

An apparatus and methods for guiding the orientation of an item of surgical equipment relative to a limb of a patient are described. A reference orientation sensor and a surgical equipment orientation sensor may be included. A data processing apparatus determines and stores an initial relative orientation between the reference orientation sensor and the surgical equipment orientation sensor from an initial reference orientation and an initial surgical equipment orientation, determines a current relative orientation between the reference orientation sensor and the surgical equipment sensor from a current reference orientation and a current surgical equipment orientation, and generates an output signal when the current relative orientation matches the reference relative orientation indicating that the surgical equipment orientation sensor currently has the same orientation relative to the reference orientation sensor as when the initial relative orientation was determined.