Surgical Assembly RFID Authentication for Component Compatibility

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Solution Overview

Problem

Existing surgical instruments lack efficient and reliable methods for identifying and ensuring compatibility and authenticity of components, such as staple cartridges, which can lead to improper functioning and safety issues during surgical procedures.

Innovation Solution

The integration of RFID technology with surgical instruments, specifically using multiple RFID chips to identify and authenticate components, allowing for real-time monitoring and adjustment of operational parameters, ensuring proper component alignment and compatibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If RFID technology is integrated into surgical instruments to identify and authenticate components, then reliability and safety are improved, but device complexity increases

Engineering Contradiction:
Improvecomponent authentication reliabilityVSAvoidRFID system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The RFID identification system is segmented into multiple independent RFID chips embedded within different surgical components (e.g., staple cartridges, cutting elements). Each chip contains specific authentication data, allowing the control circuit to verify component authenticity and compatibility through individual chip readings without requiring a single complex identification mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A control circuit acts as an intermediary between the RFID chips and the surgical instrument's control system. The control circuit reads authentication data from multiple RFID chips, processes the information, and determines component compatibility and authenticity, thereby simplifying the overall system architecture while maintaining high reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If multiple RFID chips are used to identify components, then measurement precision of component authentication is improved, but device complexity increases

Engineering Contradiction:
Improveauthentication accuracyVSAvoidmultiple RFID chips complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Authentication information is segmented across multiple RFID chips embedded in different surgical components. Each chip stores specific authentication data (e.g., component type, compatibility information, serial numbers), allowing the system to verify authenticity through multiple independent data points rather than relying on a single complex authentication mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control circuit reads authentication data from multiple RFID chips and processes the information to determine component compatibility and authenticity. The system uses feedback from multiple chip readings to verify consistency and accuracy of authentication data, thereby improving measurement precision while managing complexity through systematic data processing.

Inventive Principle:
Principle #23Feedback

3Productivity

If real-time monitoring of operational parameters is implemented, then productivity is improved, but use of energy increases

Engineering Contradiction:
Improvesurgical procedure efficiencyVSAvoidenergy consumption for monitoring
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The control circuit performs periodic sampling of operational parameters from RFID chips and sensor data rather than continuous monitoring. The system reads authentication data and monitors component status at specific intervals during surgical procedures, maintaining productivity through timely updates while reducing energy consumption by avoiding constant data acquisition and processing.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the reliability and safety of surgical procedures by ensuring correct component alignment and compatibility, reducing the risk of malfunctions and improving operational efficiency through real-time monitoring and adaptive control.

Implementation Method 1

a radio frequency identification (RFID) scanner 1202 and an RFID tag 1203

Methodology Applied
Scientific EffectRFID (Radio Frequency Identification): Electromagnetic Induction

Data Source

PatentUS12521117B2Method of using multiple RFID chips with a surgical assembly
Publication Date: 2026.01.13 CILAG GMBH INTERNATIONAL
  • US12521117B2 patent drawing
  • US12521117B2 patent drawing
  • US12521117B2 patent drawing

AI summary

A method of operating a surgical assembly is disclosed. The method includes receiving a first input from a first RFID scanner indicative of a first information stored in a first RFID chip of a first modular component of the surgical assembly, receiving a second input from a second RFID scanner indicative of a second information stored in a second RFID chip of a second modular component of the surgical assembly, determining an operational parameter of a motor of the surgical assembly based on the first input and the second input, and causing the motor to effect a tissue treatment motion of the first modular component.