Surgical Robot Arm Configuration Using Historical Procedure Data

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Solution Overview

Problem

Robotic surgical systems face challenges in ensuring consistent, safe, and efficient initial configuration of robotic arms and tool attachment, which can lead to collisions and surgeon errors during surgical procedures.

Innovation Solution

A computer-implemented method that utilizes historical configuration data from previous surgeries to determine initial positions, orientations, and tool selections for robotic arms, providing real-time adjustments and notifications to users to align with expected configurations, thereby reducing the risk of collisions and improving surgical precision.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual configuration of robotic arms is performed by the surgeon, then flexibility and adaptability are maintained, but configuration time increases and error risk increases

Engineering Contradiction:
Improveconfiguration speedVSAvoidconfiguration accuracy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs preliminary configuration actions by automatically determining initial positions, orientations, and tool selections for robotic arms based on historical data from similar surgical procedures. This pre-computation of configuration parameters eliminates manual setup time while ensuring accuracy through data-driven defaults that can be reviewed and adjusted by the surgeon.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system copies successful configuration patterns from historical surgical procedures to the current procedure. By accessing a database of previously successful robotic arm configurations and tool selections, the system replicates proven setups, reducing both configuration time and error risk while maintaining adaptability through surgeon review capabilities.

Inventive Principle:
Principle #26Copying

2Measurement precision

If historical configuration data is used to automatically determine initial settings, then configuration speed and accuracy improve, but system complexity increases

Engineering Contradiction:
Improveconfiguration precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system implements a universal configuration management platform that handles multiple functions: storing historical data, analyzing surgical procedures, computing optimal configurations, and providing real-time guidance. This multi-functional system consolidates what would otherwise require separate tools, reducing overall system complexity while improving precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system performs self-service by automatically configuring robotic arms based on historical data without requiring manual intervention for each parameter. The system independently accesses historical configurations, computes optimal settings, and provides real-time feedback, reducing the cognitive burden on surgeons while maintaining high precision.

Inventive Principle:
Principle #25Self-service

3Reliability

If real-time monitoring and notifications are implemented, then configuration accuracy and safety improve, but information processing requirements increase

Engineering Contradiction:
Improvesurgical safetyVSAvoiddata processing load
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The system implements continuous feedback loops that monitor robotic arm positions and configurations in real-time, comparing actual states against expected configurations from historical data. When deviations are detected, the system provides immediate notifications to the surgeon, enabling corrective action while maintaining surgical safety without overwhelming data processing requirements.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12367972B1Surgical robotic system configuration
Publication Date: 2025.07.22 VERILY LIFE SCIENCES LLC
  • US12367972B1 patent drawing
  • US12367972B1 patent drawing
  • US12367972B1 patent drawing

AI summary

Systems and methods for configuring and instructing movement of a surgical device using configuration data from previous surgeries are described herein. Robotic surgical systems described herein include robotic arms with interchangeable surgical tools. The kinematics of the robotic arms are compared against configuration data from previous procedures and differences between the kinematics and the configuration data are identified. The configuration data also includes simulations of robotic surgical systems throughout a procedure. Potential collisions or complications from present and future configurations are identified. The differences and instructions for resolving the differences and potential collisions are presented to a user for correction.