Surgical Robot Linkage Control for Collision-Free Pivoting

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Solution Overview

Problem

Current minimally invasive surgical robotic systems face challenges such as excessive movement outside the patient, collisions between robotic manipulators, and complex setup procedures, which hinder efficient and safe operation during surgical procedures.

Innovation Solution

The development of highly configurable surgical robotic manipulators with redundant degrees of freedom, allowing for a range of joint states and configurations, and a processor-driven system that calculates optimal motion paths to prevent collisions and adapt to patient movement, facilitating easier setup and operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If robotic manipulators are used to provide dexterity in minimally invasive surgery, then surgical precision is improved, but collisions between manipulators occur due to excessive movement outside the patient

Engineering Contradiction:
Improvesurgical precisionVSAvoidcollisions between manipulators
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The system dynamically adjusts the virtual aperture position and manipulator configurations in real-time to adapt to tissue movement and prevent collisions. The processor continuously calculates optimal manipulator positions that maintain surgical precision while avoiding harmful interactions between manipulators.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A software centering mechanism acts as an intermediary between the physical manipulators and the surgical site. This virtual aperture serves as a mediator that coordinates manipulator movements, ensuring they converge on the correct target while preventing excessive movement and collisions outside the patient's body.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If robotic manipulators with multiple degrees of freedom are used to access different tissues, then surgical versatility is improved, but setup complexity increases

Engineering Contradiction:
Improvesurgical versatilityVSAvoidsetup complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system employs multiple robotic manipulators with redundant degrees of freedom that can perform multiple functions. Each manipulator can access different tissue sites and perform various surgical tasks, providing versatility while the software centering mechanism simplifies the overall setup by coordinating their movements through a unified control framework.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system changes operational parameters dynamically by adjusting the virtual aperture position and manipulator configurations based on surgical requirements. This allows the system to adapt to different surgical scenarios and tissue locations without requiring complex physical reconfiguration, thereby reducing setup complexity while maintaining versatility.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If manipulators are configured to allow extensive movement for accessing different tissues, then surgical adaptability is improved, but collision risk increases

Engineering Contradiction:
Improvesurgical adaptabilityVSAvoidcollision risk
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The system uses dynamic calculation of manipulator positions and virtual aperture placement to adapt to different surgical needs while continuously monitoring and adjusting movements to prevent collisions. The processor real-time optimization ensures manipulators can access different tissues without excessive movement that would cause collisions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates feedback mechanisms where the processor continuously monitors manipulator positions and adjusts the virtual aperture location and manipulator configurations accordingly. This feedback loop enables the system to maintain surgical adaptability while preventing collision risk by making real-time adjustments based on the current state of the manipulators and surgical site.

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP3231388B1Software center and highly configurable robotic systems for surgery and other uses
Publication Date: 2021.11.03 INTUITIVE SURGICAL OPERATIONS INC
  • EP3231388B1 patent drawingFigure 1A
  • EP3231388B1 patent drawingFigure 1B
  • EP3231388B1 patent drawingFigure 1C

AI summary

Telerobotic, telesurgical, and/or surgical robotic devices, systems, and methods employ surgical robotic linkages that may have more degrees of freedom than an associated surgical end effector n space. A processor can calculate a tool motion that includes pivoting of the tool about an aperture site. Linkages movable along a range of configurations for a given end effector position may be driven toward configurations which inhibit collisions. Refined robotic linkages and method for their use are also provided.