Surgical Instrument Shaft Antenna for Wireless Sensor Communication

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Solution Overview

Problem

Endoscopic surgical instruments with complex mechanical joints face challenges in delivering power and data to sensors due to the difficulty of using direct wired connections, particularly in free rotating joints.

Innovation Solution

The electrically conductive shaft of the surgical instrument serves as an antenna for a control unit to wirelessly communicate signals to and from a sensor transponder located on a nonconductive component of the end effector, allowing for radiated signals to be sent and received, enabling communication without a direct wired connection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a direct wired connection is used to deliver power and data to sensors, then reliable communication is achieved, but the device complexity increases and the free rotating joint becomes difficult to implement

Engineering Contradiction:
Improvecommunication reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical wired connection system with an electromagnetic field-based wireless communication system. Sensors in the end effector transmit data and receive power through electromagnetic fields that penetrate the free rotating joint, eliminating the need for physical wires through the joint and reducing mechanical complexity while maintaining communication reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces electromagnetic fields as an intermediary medium to transfer power and data between the control unit and sensors. The electromagnetic field acts as a mediator that can pass through the free rotating joint without physical contact, enabling communication across the joint without requiring complex wired connections.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If sensors are integrated into the end effector for power-assist functionality, then loading force feedback is improved, but the difficulty of detecting and measuring increases due to complex mechanical joints

Engineering Contradiction:
Improveloading force feedbackVSAvoidsensor communication difficulty
Core Design Contradiction:
Measurement precisionVSDifficulty of detecting and measuring

Solution Approach 1:

The patent replaces mechanical sensor connection systems with wireless electromagnetic communication. Sensors embedded in the end effector can accurately detect loading forces and transmit this data through electromagnetic fields, eliminating the interference and complexity associated with wired connections through free rotating joints while maintaining measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If wireless communication is implemented through the shaft, then ease of operation is improved by eliminating wired connections through rotating joints, but the use of energy increases due to signal transmission requirements

Engineering Contradiction:
Improveease of operationVSAvoidenergy consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The patent merges the power transmission and data communication functions into a single wireless electromagnetic system. The same electromagnetic field infrastructure used for communication also provides power transmission to sensors, reducing the overall energy consumption compared to maintaining separate powered wireless communication systems while improving ease of operation.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design facilitates effective power and data communication to sensors in surgical instruments with complex mechanical joints, enhancing the functionality of power-assist devices by providing loading force feedback and control to the operator while maintaining sterility and minimizing interference.

Implementation Method 1

The electrically conductive shaft of the surgical instrument serves as an antenna for a control unit to wirelessly communicate signals to and from a sensor transponder

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Data Source

PatentEP2543322B1Surgical instrument with wireless communication between control unit and remote sensor
Publication Date: 2018.02.28 ETHICON INC
  • EP2543322B1 patent drawingFigure 1
  • EP2543322B1 patent drawingFigure 2
  • EP2543322B1 patent drawingFigure 3

AI summary

An endoscopic or laparoscopic surgical instrument comprising an end effector (12) having at least one sensor (368) and a control unit (300). The surgical instrument further comprises an electrically conductive shaft (40) having a distal end connected to the end effector. The sensor is electrically insulated from the shaft whereas the control unit is electrically coupled to said shaft (e.g. by link 400) such that the shaft is configured to radiate signals from the control unit to the sensor and to receive radiated signals from the sensor.