Surgical Smoke Evacuation Pump Control Using Particulate Sensing

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Solution Overview

Problem

Surgical smoke evacuators face challenges in efficiently managing smoke and particulate evacuation during surgical procedures, leading to potential health risks for medical professionals and patients due to incomplete filtration and inadequate control over evacuation systems.

Innovation Solution

A method utilizing a processor-connected surgical evacuation system that monitors parameters of the evacuation process, adjusts pump speed, and communicates system parameters to a surgical hub for real-time optimization, ensuring effective smoke and particulate removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the pump speed is increased to improve smoke evacuation efficiency, then the evacuation effectiveness is improved, but the energy consumption and system complexity increase

Engineering Contradiction:
Improvesmoke evacuation efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts pump speed based on real-time smoke detection. The processor receives smoke level signals from sensors and automatically modifies pump operation parameters, enabling the system to operate at optimal speed rather than constant high speed, thus improving evacuation efficiency while reducing unnecessary energy consumption.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system implements a feedback loop where smoke sensors continuously monitor smoke levels and transmit data to the processor. The processor analyzes this feedback and adjusts pump speed accordingly, creating a closed-loop control system that optimizes evacuation performance while minimizing energy usage based on actual smoke conditions.

Inventive Principle:
Principle #23Feedback

2Productivity

If the pump speed is increased to improve smoke evacuation efficiency, then the evacuation effectiveness is improved, but the system complexity increases

Engineering Contradiction:
Improvesmoke evacuation efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The processor serves multiple functions: it receives smoke sensor data, analyzes smoke levels, determines appropriate pump speed adjustments, controls the pump motor, and communicates with the surgical hub. By consolidating these control functions in a single multi-functional processor, the system achieves intelligent evacuation without proportionally increasing system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system merges the smoke detection, analysis, and pump control functions into an integrated control unit. The processor combines smoke signal processing, pump speed determination, and hub communication capabilities, reducing the need for separate dedicated components for each function and thereby managing system complexity while maintaining high evacuation efficiency.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If real-time monitoring and adjustment systems are implemented, then the safety and efficiency are improved, but the device complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system performs self-monitoring and self-adjustment through the processor that automatically responds to smoke sensor inputs by modifying pump operation. This self-service capability enhances safety by continuously adapting to smoke conditions without requiring external intervention, while the automated nature of the process prevents the complexity increase that would result from manual monitoring and adjustment systems.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20240423459A1Method of sensing particulate from smoke evacuated from a patient, adjusting the pump speed based on the sensed information, and communicating the functional parameters of the system to the hub
Publication Date: 2024.12.26 CILAG GMBH INTERNATIONAL
  • US20240423459A1 patent drawing
  • US20240423459A1 patent drawing
  • US20240423459A1 patent drawing

AI summary

Surgical systems are disclosed. Surgical systems can include evacuation systems for evacuating smoke, fluid, and/or particulates from a surgical site. A surgical evacuation system can be intelligent and may include one or more sensors for detecting one or more properties of the surgical system, evacuation system, surgical procedure, surgical site, and/or patient tissue, for example.