Surgical Instrument Actuation via Spline Shaft and Collar

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Solution Overview

Problem

Current minimally invasive telesurgical systems face challenges in providing precise and dexterous control of surgical instruments, particularly in transmitting torque and motion effectively through small apertures, which can lead to reduced dexterity and increased trauma during surgical procedures.

Innovation Solution

The development of a surgical instrument actuation mechanism utilizing a spline shaft and collar system, which includes a bevel gear and leadscrew mechanism, allows for efficient transmission of torque and motion, enabling precise control of surgical instruments with a combination of rotational and translational movements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a traditional robot arm structure is used to manipulate surgical instruments through small apertures, then the system can provide basic movement control, but the dexterity and precision of instrument control are reduced

Engineering Contradiction:
Improveinstrument control precisionVSAvoidsurgical dexterity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The robot arm is divided into multiple independently controllable links connected by actively controlled joints, allowing each segment to be precisely positioned and controlled separately to achieve complex instrument movements through small apertures

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system employs actively controlled joints that can dynamically adjust the configuration of the robot arm, enabling real-time optimization of instrument dexterity and precision based on surgical requirements while maintaining control through small apertures

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the robot arm configuration is simplified for easier operation, then the ease of operation improves, but the ability to perform intricate surgical tasks is reduced

Engineering Contradiction:
Improvesurgeon control easeVSAvoidsurgical task capability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The robot arm system is designed with multi-functional capabilities, where the same actively controlled joint configuration can perform multiple surgical tasks including pivoting, sliding, and rotating instruments, providing both ease of operation and versatility for intricate procedures

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system allows dynamic adjustment of joint positions and arm configuration parameters to optimize performance for different surgical tasks, maintaining ease of operation while adapting to various intricate surgical requirements

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11944398B2Surgical instrument actuation mechanisms
Publication Date: 2024.04.02 INTUITIVE SURGICAL OPERATIONS INC
  • US11944398B2 patent drawing
  • US11944398B2 patent drawing
  • US11944398B2 patent drawing

AI summary

Systems and methods for computer-assisted systems using robotic technology are described. For example, this disclosure describes systems and methods that can be used in various contexts such as, but not limited to, minimally invasive computer-assisted tele-operated surgery using robotic technology. The disclosure describes instruments and mechanisms for actuating and controlling the motions of such instruments. The instruments and actuator mechanisms may be used in medical operations and non-medical operations.