Surgical Stapling Control With Learned Tissue-Response Triggers

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Solution Overview

Problem

Existing surgical stapling systems lack the ability to adaptively adjust operational parameters based on real-time tissue responses during sequential firings of staple cartridges, leading to potential tissue damage and inefficiencies due to varying tissue characteristics.

Innovation Solution

A surgical system with a control circuit that monitors tissue responses during the first firing and adjusts operational parameters for subsequent firings, using sensors to detect tissue resistance, force, and current draw, allowing for adaptive selection or modification of staple cartridges and firing settings based on learned triggers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If fixed operational parameters are used for sequential staple cartridge firings, then device complexity is reduced, but tissue damage increases due to inability to adapt to varying tissue characteristics

Engineering Contradiction:
Improvetissue damageVSAvoidsystem complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The control circuit monitors tissue response parameters (force, current draw, displacement) during each firing and uses this feedback to adjust operational parameters for subsequent firings. This closed-loop feedback mechanism enables the system to adapt to varying tissue characteristics dynamically, minimizing tissue damage while maintaining manageable complexity through algorithmic control.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system transitions from static fixed parameters to dynamic adaptive parameters. The operational parameters (firing force, duration, intervals) are no longer fixed but dynamically adjusted based on real-time tissue response assessment, allowing the system to optimize performance for each specific tissue encounter.

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If adaptive parameter adjustment is implemented based on tissue response, then surgical precision is improved, but device complexity increases due to additional sensors and control circuitry

Engineering Contradiction:
Improvesurgical precisionVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The control circuit serves multiple functions: it monitors tissue response parameters, assesses tissue characteristics, determines appropriate staple cartridge selections, and adjusts operational parameters for subsequent firings. By consolidating these multiple functions into a single multi-functional control unit, the system achieves high surgical precision without proportionally increasing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system performs self-assessment and self-adjustment of operational parameters based on real-time tissue response. The control circuit automatically determines the optimal firing parameters and staple cartridge selections without requiring external intervention or complex manual calibration, enabling high precision while keeping the control architecture relatively streamlined.

Inventive Principle:
Principle #25Self-service

3Productivity

If real-time tissue response monitoring is performed, then procedural efficiency is improved through adaptive staple cartridge selection, but loss of time increases due to additional monitoring and assessment steps

Engineering Contradiction:
Improveprocedural efficiencyVSAvoidtime for monitoring and assessment
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The tissue response monitoring occurs continuously during the surgical procedure rather than requiring separate assessment steps. The control circuit monitors parameters (force, current, displacement) in real-time as each firing occurs, enabling immediate adaptive adjustments without interrupting the surgical workflow. This continuous monitoring approach eliminates idle time between monitoring and action, maintaining procedural efficiency.

Inventive Principle:
Principle #20Continuity of useful action

Data Source

PatentUS12433589B2Learned triggers for adaptive control of surgical stapling systems
Publication Date: 2025.10.07 CILAG GMBH INTERNATIONAL
  • US12433589B2 patent drawing
  • US12433589B2 patent drawing
  • US12433589B2 patent drawing

AI summary

A surgical system for use in a surgical procedure to perform sequential firings of staple cartridges is disclosed. A control circuit is to monitor a parameter indicative of a tissue response associated with a first firing, assess the tissue response based on the parameter, and adjust an operational parameter associated with a second firing based on the tissue response during the first firing.