Surgical Tool Tracking Guides for Precise MR Alignment

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Solution Overview

Problem

Existing surgical procedures face challenges in accurately positioning surgical tools, such as drills or impactors, due to incorrect angle drilling, which can lead to complications.

Innovation Solution

The use of mixed reality (MR)-based surgical guidance systems, including physical tracking tools and MR visualization devices, to provide real-time guidance by overlaying virtual guides and markers onto the patient's anatomy, allowing precise alignment and orientation of surgical tools.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional surgical methods are used without guidance systems, then the surgical procedure is simpler and faster to perform, but the positioning precision and accuracy of surgical tools deteriorate

Engineering Contradiction:
Improvepositioning precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces physical tracking tools with graphical patterns as intermediary objects that bridge the physical surgical environment and the virtual guidance system. These tracking tools are attached to surgical instruments and enable the MR system to detect and track tool positions and orientations through camera-based recognition of the graphical patterns, thereby achieving precise positioning without requiring complex embedded sensors in every surgical tool

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates virtual copies of surgical tools and anatomical structures in the MR environment. Virtual representations of surgical instruments are generated based on tracking data from physical tools, and virtual anatomical models are overlaid on the real patient anatomy. This allows surgeons to interact with accurate digital replicas that provide guidance while maintaining the simplicity of physical surgical tools

Inventive Principle:
Principle #26Copying

2Manufacturing precision

If MR visualization devices are used to provide real-time guidance, then surgical precision is improved, but the ease of operation and workflow simplicity deteriorate

Engineering Contradiction:
Improvesurgical precisionVSAvoidease of operation
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The patent overlays virtual guidance information in the third dimension onto the surgeon's natural field of view through MR headsets. Virtual guides, markers, and anatomical structures are projected at different depths and spatial positions, allowing surgeons to perceive multi-dimensional spatial relationships without moving their head or hands. This maintains natural surgical motions while providing comprehensive positioning information

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent uses color-coded visual indicators in the MR display to convey different types of information and guidance states. Virtual guides and markers are rendered with distinct colors and visual properties that indicate their functional meaning, such as target positions, current tool orientation, and alignment status. This allows surgeons to quickly interpret complex guidance information through intuitive visual cues without increasing operational complexity

Inventive Principle:
Principle #32Color changes

3Measurement precision

If physical tracking tools with graphical patterns are used, then tool tracking accuracy is improved, but the device complexity and preparation time worsen

Engineering Contradiction:
Improvetracking accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent designs physical tracking tools with graphical patterns that serve multiple functions: they act as visual identifiers for tool type and orientation, provide geometric references for pose estimation, and enable recognition from multiple camera angles. The same graphical pattern structure is used across different surgical tools, allowing the system to track various instruments with a unified recognition algorithm, thereby reducing overall system complexity despite adding tracking capabilities

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent attaches physical tracking tools with pre-configured graphical patterns to surgical instruments before the procedure begins. The graphical patterns are pre-designed with known geometric properties and spatial relationships that enable immediate recognition and tracking by the MR system. This preliminary setup eliminates the need for real-time calibration or complex initialization procedures during surgery, reducing preparation time while maintaining high tracking accuracy

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20260033844A1Surgical guidance for surgical tools
Publication Date: 2026.02.05 HOWMEDICA OSTEONICS CORP
  • US20260033844A1 patent drawing
  • US20260033844A1 patent drawing
  • US20260033844A1 patent drawing

AI summary

An example physical tracking tool includes a main body defining a channel configured to receive a tool, the channel having a longitudinal axis; and one or more physical tracking features attached to the main body, each physical tracking feature comprising a plurality of planar faces, each planar face of the plurality of planar faces including different a graphical pattern of a plurality of graphical patterns.