Surgical Tool X-Ray Visibility via Radiopaque Markings

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Solution Overview

Problem

Current surgical procedures for accessing bones, especially in minimally invasive surgeries, are time-consuming and challenging due to the need for multiple stages and difficulty in distinguishing between tool components during X-ray imaging, particularly in procedures like vertebral body fractures where precise access is required.

Innovation Solution

A surgical tool design featuring a radio-opaque inner portion and a radio-transparent or radiolucent outer portion with strategically placed gaps or markings, allowing for easier visualization under X-ray imaging, facilitating one-step access and minimizing tissue and bone damage by providing clear axial motion and positioning indicators.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If a thin outer portion is placed over an inner portion to enable one-step access, then the tool diameter is reduced and minimally invasive access is achieved, but the outer portion becomes difficult to detect under X-ray imaging

Engineering Contradiction:
Improvetool diameterVSAvoidvisibility of outer portion under X-ray
Core Design Contradiction:
Length of moving objectVSDifficulty of detecting and measuring

Solution Approach 1:

The patent applies radiographic contrast principles where the outer portion is designed with different radio-opacity characteristics than the inner portion. The outer portion includes radiopaque markings or a radiolucent material that creates visible contrast against the radiopaque inner portion, enabling detection under X-ray imaging while maintaining the thin diameter design for minimally invasive access.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The patent introduces radiopaque markings or contrast elements as intermediary features between the outer and inner portions. These markings serve as visual indicators that mediate the detection difficulty, allowing surgeons to distinguish the outer portion from the inner portion under X-ray imaging without compromising the thin diameter design.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If multiple stages are used for bone access, then safe and controlled access is achieved, but the procedure becomes time-consuming

Engineering Contradiction:
Improvesafe accessVSAvoidprocedural time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent merges multiple functional components into a single integrated tool assembly that can perform multiple operations in one step. The outer and inner portions are designed to work together as a unified system, allowing the surgeon to achieve safe access and subsequent bone treatment in a single procedure rather than requiring multiple separate stages.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent incorporates preliminary positioning features and pre-assembled tool configurations that enable safe access to be established in advance. The outer portion can be positioned and secured before the inner portion is introduced, allowing the entire access sequence to be completed efficiently in one step rather than requiring multiple sequential stages.

Inventive Principle:
Principle #10Preliminary action

3Difficulty of detecting and measuring

If the outer portion is made radio-opaque to improve visibility, then detection under X-ray is enhanced, but the ability to distinguish axial motion and positioning is reduced

Engineering Contradiction:
Improvevisibility of outer portionVSAvoidaxial motion and positioning assessment
Core Design Contradiction:
Difficulty of detecting and measuringVSMeasurement precision

Solution Approach 1:

The patent applies different radio-opacity characteristics to different regions of the tool. The outer portion includes localized radiopaque markings or contrast elements at specific positions, while other portions maintain varying radio-opacity to indicate axial motion. This local differentiation allows simultaneous achievement of visibility and motion detection capability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces asymmetric radiographic patterns where the outer portion has non-uniform radio-opacity distribution. By creating asymmetric markings or contrast patterns, the design enables both detection of the outer portion and assessment of axial motion, as the asymmetric features provide reference points that change visibly with motion.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the visibility of tool components during X-ray imaging, simplifies the access process, reduces procedural time, and minimizes tissue damage by enabling precise positioning and axial motion assessment, thereby improving the efficiency of bone access in minimally invasive surgeries.

Implementation Method 1

A surgical tool design featuring a radio-opaque inner portion and a radio-transparent or radiolucent outer portion with strategically placed gaps or markings, allowing for easier visualization under X-ray imaging

Methodology Applied
Scientific EffectX-ray imaging: X-Ray

Data Source

PatentUS9381024B2Marked tools
Publication Date: 2016.07.05 DEPUY SYNTHES PROD INC
  • US9381024B2 patent drawing
  • US9381024B2 patent drawing
  • US9381024B2 patent drawing

AI summary

A surgical apparatus, the apparatus comprising: (a) a cutting tool comprising an axial member with a proximal end and a distal end, the axial member characterized by at least two adjacent axial sections, wherein differences between each of the sections are visually discernible when viewed in a projection x-ray image; and (b) a hollow tube adapted for parallel alignment with the cutting tool and selectively axially positionable to be adjacent at least a selective one of said axial sections and block x-ray radiation from at least one of passing through or passing adjacent said selected section so that said projection indicates a relative axial position of said hollow tube and said cutting tool.