Surgical Trajectory Visualization With Orientation-Only Tracking

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Solution Overview

Problem

Conventional surgical navigation systems for orthopedic procedures are cumbersome, costly, and prone to inaccuracies due to the need for optical or electromagnetic tracking, which can be time-consuming and require manual registration, leading to improper screw placement and additional bone damage during ORIF procedures.

Innovation Solution

A surgical system utilizing a trajectory tracking system that tracks the real-time orientation of a surgical handpiece assembly without traditional position tracking, combined with a depth measurement attachment and a reference device with radiopaque markers, enabling precise alignment and placement of surgical instruments relative to the bone.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional optical or electromagnetic tracking systems are used for surgical navigation, then real-time tracking capability is achieved, but system complexity and cost increase significantly

Engineering Contradiction:
Improvetracking accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the essential tracking function from complex optical/electromagnetic systems by using only simple radiopaque markers visible on standard fluoroscopic images. This eliminates the need for sophisticated tracking cameras and electromagnetic field generators, achieving accurate tracking through image registration alone

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent creates a virtual copy of the surgical instrument and bone anatomy based on preoperative imaging and intraoperative fluoroscopic images. This virtual model is then overlaid on real-time fluoroscopic images to provide navigation guidance without requiring physical tracking markers or complex sensing systems

Inventive Principle:
Principle #26Copying

2Ease of operation

If manual registration is performed for coordinate system alignment, then system setup is simplified, but registration accuracy and time consumption worsen

Engineering Contradiction:
Improvesetup simplicityVSAvoidregistration accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The system uses fluoroscopic images as feedback to verify and refine the registration between the virtual model and actual anatomy. The radiopaque markers provide reference points that allow automatic calculation of transformation matrices, ensuring accurate coordinate system alignment while reducing manual intervention

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces manual mechanical registration procedures with automated image-based registration. Software algorithms automatically calculate the transformation between coordinate systems by detecting radiopaque markers and matching anatomical landmarks on fluoroscopic images, eliminating the need for manual manipulation of registration tools

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of information

If traditional position tracking is used for surgical instrument navigation, then instrument location is monitored, but setup time and procedural complexity increase

Engineering Contradiction:
Improveinstrument position informationVSAvoidsetup time
Core Design Contradiction:
Loss of informationVSLoss of time

Solution Approach 1:

The patent segments the navigation problem into two independent parts: (1) establishing the coordinate transformation through image registration, and (2) calculating instrument position from sensor data. This allows the system to avoid time-consuming continuous position tracking setup by using orientation sensors that provide direct orientation information without requiring complex calibration procedures

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of tracking instrument position directly through space, the patent inverts the approach by using orientation sensors to measure instrument orientation directly and calculating position indirectly through integration of orientation data and registered coordinate systems. This eliminates the need for traditional position tracking infrastructure

Inventive Principle:
Principle #13The other way round (Inversion)

4Manufacturing precision

If precise screw placement is achieved through navigation, then surgical accuracy improves, but additional bone damage may occur from multiple registration attempts

Engineering Contradiction:
Improvescrew placement accuracyVSAvoidbone damage
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary registration using radiopaque markers visible on standard fluoroscopic images before any surgical intervention. The virtual model is created and validated in advance, allowing the surgeon to plan the exact screw trajectory and placement without requiring multiple trial registrations that would expose the bone to repeated mechanical manipulation and radiation

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP4192382B1Systems for visualizing a trajectory with a surgical instrument
Publication Date: 2025.12.17 STRYKER CORP
  • EP4192382B1 patent drawingFigure 1
  • EP4192382B1 patent drawingFigure 2
  • EP4192382B1 patent drawingFigure 3

AI summary

A surgical system for operating on a bone of a patient is described. The surgical system includes a reference device including one or more radiopaque markers, a first sensor configured to generate a first signal pertaining to orientation data of the reference device relative to a first coordinate system, a surgical instrument for coupling to an end effector, a second sensor configured to generate a second signal pertaining to orientation data of at least one of the end effector and the surgical instrument relative to a second coordinate system, and a navigation system. The navigation system is configured to determine an orientation of at least one of the end effector and the surgical instrument and superimpose a virtual representation of at least one of the end effector and the surgical instrument over the image based on the determined orientation and user input.