Surgical Sound and Vibration Generator for Bone Cutting Analysis

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Solution Overview

Problem

During bone-cutting surgical procedures, there is a challenge in preventing damage to soft or sensitive tissues due to limited visual access and uncontrollable sound and vibration signals generated by conventional surgical devices.

Innovation Solution

A system and method utilizing a sound and vibration generator integrated into surgical devices, which generates controllable sound and vibration signals for precise analysis during bone cutting, enabling breakthrough detection and bone layer classification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional surgical devices (burs and saws) are used for bone cutting, then bone removal capability is achieved, but sound and vibration signals are uncontrollable and imprecise

Engineering Contradiction:
Improvesound analysis precisionVSAvoiduncontrollable vibration
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The patent applies mechanical vibration by integrating a vibration generator that produces controlled vibrational signals during bone cutting. This allows the system to generate precise, controllable sound and vibration signals for analysis, transforming the previously uncontrollable vibration into a useful measurement tool for detecting breakthrough events and characterizing bone properties.

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The patent implements feedback by using the generated sound and vibration signals to monitor the bone cutting process in real-time. The signals provide information about the cutting status, bone layer transitions, and potential breakthrough events, enabling the system to feedback control the cutting process and alert the surgeon to adjust parameters or stop cutting to prevent tissue damage.

Inventive Principle:
Principle #23Feedback

2Ease of operation

If bone cutting is performed to remove bone, then surgical access is achieved, but soft tissues may be damaged due to limited visual access

Engineering Contradiction:
Improvesurgical accessVSAvoidsoft tissue damage
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent uses sound and vibration signals as feedback to monitor the cutting depth and bone layer transitions. When the cutting tool approaches soft tissues or enters bone channels, the signal characteristics change, providing real-time feedback to the surgeon to adjust or stop cutting, thereby preventing soft tissue damage while maintaining surgical access.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces sound and vibration signals as an intermediary between the cutting tool and the surgeon's decision-making process. These signals serve as a mediator that provides information about the cutting status and tissue boundaries, enabling the surgeon to navigate safely through bone structures without direct visual access to the cutting zone.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If conventional devices are used, then bone cutting is achieved, but transient and multi-factor-dependent signals are produced

Engineering Contradiction:
Improvebone cutting efficiencyVSAvoidsignal reliability
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent generates controlled mechanical vibrations through an integrated vibration generator, producing stable and reliable sound and vibration signals during bone cutting. This controlled vibration approach ensures consistent signal production regardless of cutting speed or bone density variations, improving signal reliability while maintaining cutting efficiency.

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The patent changes the parameters of signal generation by using a controlled vibration generator with adjustable frequency and amplitude. This allows the system to produce standardized signals that are not dependent on cutting parameters or bone properties, ensuring reliable and reproducible measurements throughout the surgical procedure.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively predicts and detects breakthrough events, prevents damage to soft tissues, and classifies bone layers, enhancing the precision and safety of bone-cutting surgeries.

Implementation Method 1

Processing bone creates vibrations resulting in the generation of acoustic signals

Methodology Applied
Scientific EffectMechanical vibration: Vibration

Implementation Method 2

Cutting bone creates vibrations resulting in the generation of acoustic and vibrational signals

Methodology Applied
Scientific EffectAcoustic emission: Acoustic Emission

Data Source

PatentUS20250114115A1A sound and vibration generator and a system and method for a sound and vibration analysis
Publication Date: 2025.04.10 SURGIFY MEDICAL OY
  • US20250114115A1 patent drawing
  • US20250114115A1 patent drawing
  • US20250114115A1 patent drawing

AI summary

A sound and vibration generator, a method and system for a sound and vibration analysis of processing of a material during a surgery. The sound and vibration generator has one or more vibratory elements arranged to vibrate and at least partially incorporated into a processing means of a surgical device. The system and method is arranged to generate a sound and a vibration by a signal and vibration generator, receive the generated sound and vibration by one or more signal receivers, process the generated sound and vibration to determine at least one of a pre-breakthrough phase, a breakthrough event, a transition moment from a first layer of the material to a second layer of the material or a location of the processing means.