Surgical Wire Manipulation Instrument with Integrated Bending and Cutting

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Solution Overview

Problem

Current surgical instruments lack an efficient means to manipulate bent surgical wires, particularly in stabilizing and bending them in specific shapes for precise positioning and cutting, which is crucial for bone fixation procedures.

Innovation Solution

A surgical instrument with jaws that can move relative to each other, featuring a wire-receiving device in the form of a groove or slot to stabilize the wire, a wire-bending device with a bending die and ram, and a wire-cutting device, allowing for precise manipulation of wires in shapes like U, L, or V, and enabling varying distances between wire ends.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If multiple separate instruments are used for wire manipulation (cutting forceps, bending forceps), then each instrument can be optimized for its specific function, but the procedural complexity and time increase

Engineering Contradiction:
Improveinstrument optimizationVSAvoidprocedural complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent combines cutting forceps and bending forceps into a single integrated instrument. The forceps include a first jaw with a cutting edge for wire cutting and a second jaw with a bending nose for wire bending, allowing both functions to be performed with one instrument rather than requiring separate tools for each operation

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The forceps are designed with multi-functional capabilities where the same instrument can perform both cutting and bending operations on surgical wires. The jaws are configured to accommodate different wire manipulation tasks, making the forceps a universal tool for wire preparation in bone fixation procedures

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If wire manipulation is performed without stabilization, then the instrument is simpler to operate, but the positioning precision and bending accuracy decrease

Engineering Contradiction:
Improveinstrument operationVSAvoidwire positioning precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The forceps incorporate specialized features on the jaws including a cutting edge on one jaw and a bending nose on the other jaw. These localized structural modifications provide stable positioning and precise control for specific wire manipulation tasks while maintaining overall ease of operation

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The bending nose acts as an intermediary element between the jaw and the wire, providing a controlled surface for bending operations. This intermediary structure ensures accurate wire bending by distributing forces evenly and maintaining consistent positioning during the bending process

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS7670357B2Surgical instrument for manipulating a bent wire
Publication Date: 2010.03.02 STRYKER EUROPEAN OPERATIONS HOLDINGS LLC
  • US7670357B2 patent drawing
  • US7670357B2 patent drawing
  • US7670357B2 patent drawing

AI summary

What is described is a surgical instrument for manipulating a bent surgical wire. The surgical instrument is particularly suitable for inserting one or both ends of a wire, which is bent in the shape of a U, in apertures provided for that purpose in a bone plate. The instrument possesses two jaws that can be moved relative to one another for the purpose of generating a gripping force, at least one of the jaws having a wire-receiving device which positions a bent wire, which is to be received, in a plane substantially parallel to the direction of gripping force.