Surrogate Fluid Testing for Firefighting Foam Delivery Systems

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Solution Overview

Problem

Current methods for testing foam delivery systems on fire fighting vehicles often result in the release of Aqueous Film Forming Foam (AFFF) into the environment, which is not environmentally friendly, and there is a need for a system that can validate the readiness of these vehicles without causing environmental harm.

Innovation Solution

A testing system that uses an environmentally benign surrogate fluid, such as a dyed water mixture, to simulate the foam delivery process, allowing for the validation of fire fighting equipment while minimizing environmental impact, and includes a mobile platform with a surrogate fluid storage tank, flexible hoses, and a flow sensor to measure fluid flow rates, ensuring compliance with NFPA 412 standards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If AFFF is used for testing foam delivery systems, then the testing effectiveness is ensured, but environmental pollution is caused

Engineering Contradiction:
Improvetesting effectivenessVSAvoidenvironmental pollution
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces a surrogate fluid as an intermediary substance that mimics the flow characteristics of AFFF without its harmful environmental properties. The surrogate fluid includes a carrier fluid with surfactant and optional foam concentrate, creating a foam-like substance that can be used for testing delivery systems without causing the same environmental pollution as AFFF

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the chemical composition parameters by replacing AFFF with a surrogate fluid having different but functionally equivalent properties. The surrogate fluid uses alternative surfactants and foam concentrates that provide similar testing capabilities while eliminating the harmful environmental factors associated with AFFF

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If surrogate fluid is used instead of AFFF, then environmental safety is improved, but testing accuracy may be compromised

Engineering Contradiction:
Improveenvironmental safetyVSAvoidtesting accuracy
Core Design Contradiction:
Object-generated harmful factorsVSMeasurement precision

Solution Approach 1:

The surrogate fluid is formulated with adjustable parameters including carrier fluid composition, surfactant concentration, and optional foam concentrate to match the flow characteristics and delivery system performance requirements. This allows the testing accuracy to be maintained while achieving environmental safety

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system incorporates flow sensors and monitoring capabilities to measure and verify that the surrogate fluid produces flow rates and delivery performance consistent with expected AFFF behavior. This feedback mechanism ensures testing accuracy is maintained despite using an alternative fluid

Inventive Principle:
Principle #23Feedback

3Reliability

If foam delivery systems are tested with real foam, then operational readiness is validated, but resource consumption and waste increase

Engineering Contradiction:
Improveoperational readiness validationVSAvoidresource consumption and waste
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The surrogate fluid is designed as a disposable, inexpensive testing medium that can be used without concern for recovery or reuse. It provides the necessary operational readiness validation and is then discarded without causing environmental harm, eliminating the need for costly foam recovery and disposal processes

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The surrogate fluid serves as an intermediary that enables operational readiness testing without consuming valuable real foam resources. It performs the same testing function and can be used in place of AFFF, reducing both resource consumption and waste generation

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS8616070B1Methods of testing fire fighting vehicle foam delivery systems using environmentally benign surrogate fluid
Publication Date: 2013.12.31 THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY OF THE NAVY
  • US8616070B1 patent drawing
  • US8616070B1 patent drawing
  • US8616070B1 patent drawing

AI summary

Methods of/for testing fire fighting vehicle foam delivery systems using an environmentally benign fluid. Systems and methods test the foam delivery systems' piping, valves, pump, proportioner, educator, and nozzles while minimizing the release of Aqueous Film Forming Foam to the environment. The testing system complies with the National Fire Protection Association.