Surveying Instrument Light Receiver Miniaturization

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Solution Overview

Problem

The miniaturization of surveying instruments' light receivers is hindered by the size and focal distance requirements of their optical systems, particularly for long-distance measurements, making it difficult to reduce their size effectively.

Innovation Solution

The surveying instrument incorporates a light amount adjusting member with a multilayer film optical element and a receiving prism that internally reflects and separates distance measuring light and tracking light, allowing for a shared optical path and reduced component count, enabling miniaturization by adjusting the light receiving amount based on emission repetition frequency and peak power.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the aperture of the lens is increased to assure light receiving amount for long-distance measurement, then the light receiving capability is improved, but the size and focal distance of the optical system increase, making miniaturization difficult

Engineering Contradiction:
Improvelight receiving amountVSAvoidsize of light receiver
Core Design Contradiction:
Use of energy by moving objectVSVolume of moving object

Solution Approach 1:

The patent introduces a light amount adjusting member that can be inserted into or removed from the optical path, allowing dynamic control of light receiving amount without changing the fundamental optical system size. This dimensional addition (adjustable element) resolves the contradiction by providing flexibility in light control while maintaining compact form factor.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The light amount adjusting member enables dynamic adjustment of light receiving amount based on measurement conditions (short-distance vs. long-distance measurement). By making the optical system adaptable rather than fixed, the patent allows optimization of light receiving capability for different scenarios without permanently increasing the device size.

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If the focal distance is increased to accommodate the lens for long-distance measurement, then the measurement capability is improved, but the optical axis length increases, hindering miniaturization

Engineering Contradiction:
Improvemeasurement capabilityVSAvoidoptical axis length
Core Design Contradiction:
Measurement precisionVSLength of moving object

Solution Approach 1:

The optical system is segmented into fixed components (lens, photodetector) and adjustable components (light amount adjusting member). This segmentation allows the focal distance to be optimized for measurement capability while the adjustable member compensates for variations in light receiving amount, effectively decoupling the two parameters and allowing miniaturization.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the parameter of light receiving amount adjustability by introducing the light amount adjusting member. This parameter change allows the system to maintain optimal measurement capability with shorter focal distances, as the light receiving amount can be adjusted rather than requiring a longer focal length to achieve sufficient light collection.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If separate optical paths are used for distance measuring light and tracking light, then the measurement functions are independent, but the device complexity and component count increase

Engineering Contradiction:
Improvemeasurement function independenceVSAvoidcomponent count
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges the optical paths for distance measuring light and tracking light by using a single receiving prism and light amount adjusting member for both functions. The beam splitter separates the lights at the source, but they share common optical components during reception, reducing overall device complexity while maintaining functional independence.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The receiving prism and light amount adjusting member serve multiple functions: they handle both distance measuring light and tracking light, and can be adjusted for different measurement conditions. This multi-functionality reduces the total component count while maintaining the ability to perform both measurement functions independently when needed.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for the shortening of the optical axis lengths of the light receivers, achieving miniaturization while maintaining measurement accuracy and flexibility in light reception, especially during both short and long-distance measurements.

Implementation Method 1

a receiving prism provided on a common optical path of the reflected distance measuring light and the reflected tracking light which have been transmitted through the second deflecting optical member, and the receiving prism is configured to internally reflect the reflected distance measuring light and the reflected tracking light more than once, then separate the reflected distance measuring light from the reflected tracking light

Methodology Applied
Scientific EffectInternal reflection: Total Internal Reflection

Implementation Method 2

a beam splitter film having a predetermined reflectance is formed on an incidence portion of the second incidence surface of the distance measuring light and the tracking light, an antireflective film is formed on portions excluding the beam splitter film, the distance measuring light and the tracking light are reflected by the beam splitter film, and the reflected distance measuring light and the reflected tracking light transmit through the beam splitter film and the antireflective film

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

the light amount adjusting member is configured to adjust a light receiving amount of the reflected distance measuring light in correspondence with the emission repetition frequency and the peak power of pulses

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentEP3957951B1Surveying instrument
Publication Date: 2023.08.02 TOPCON CORPORATION
  • EP3957951B1 patent drawingFigure 1
  • EP3957951B1 patent drawingFigure 2
  • EP3957951B1 patent drawingFigure 3~4

AI summary

Provided is a surveying instrument including a distance measuring light projector configured to project a distance measuring light to an object, a distance measuring light receiver having a photodetector configured to receive a reflected distance measuring light from the object, a tracking light projector configured to project a tracking light to the object, and a tracking light receiver having a tracking photodetector configured to receive a reflected tracking light from the object, in which the distance measuring light receiver and the tracking light receiver have a receiving prism, and the receiving prism is configured to internally reflect the reflected distance measuring light and the reflected tracking light more than once, then separate the reflected distance measuring light from the reflected tracking light, cause the reflected distance measuring light and the reflected tracking light to be received by the photodetector and the tracking photodetector.