Susceptor Position Detection Under Blur and Low-Contrast Imaging

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Solution Overview

Problem

Existing position detection methods in semiconductor manufacturing apparatuses face challenges in accurately detecting the rotational position of a susceptor within a substrate processing chamber, particularly due to issues like image blurring from hot air and reduced contrast from reaction products during substrate processing.

Innovation Solution

A position detection method utilizing an imaging device to capture images of the susceptor and chamber detection target portions, with edge detection and Hough transformation to accurately determine the positions of detection target portions, ensuring precise alignment and reducing the need for re-detection processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional image capture methods are used in substrate processing apparatus, then the imaging device can capture images of detection target portions, but image quality deteriorates due to hot air blurring and reaction product interference

Engineering Contradiction:
Improveposition detection accuracyVSAvoidimage blurring from hot air and reduced contrast from reaction products
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary action by performing edge detection and Hough transformation on captured images to extract position information before the image quality deteriorates further. The system processes images to detect edges and identify detection target portions through mathematical transformations, ensuring accurate position detection even when images are affected by hot air and reaction products. This preprocessing approach maintains measurement precision despite adverse environmental conditions in the substrate processing chamber.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If multiple detection target portions are used on the susceptor, then position detection accuracy improves, but the complexity of the susceptor structure increases

Engineering Contradiction:
Improverotational position detection accuracyVSAvoidsusceptor structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies local quality by placing specific detection target portions at particular locations on the susceptor structure. Rather than uniformly distributing complex features throughout the susceptor, the invention strategically positions detection targets at key locations where they provide maximum rotational position information. This localized approach to quality enhancement allows accurate position detection while minimizing overall structural complexity. The detection targets are positioned to leverage the rotational motion characteristics of the susceptor without requiring complex modifications to the entire susceptor design.

Inventive Principle:
Principle #3Local quality

3Reliability

If conventional position detection methods are used, then the system can determine substrate placement position, but detection time increases and reliability decreases under adverse conditions

Engineering Contradiction:
Improvedetection reliability under reduced contrast and noiseVSAvoiddetection time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies mechanics substitution by replacing conventional mechanical or simple optical detection methods with advanced image processing techniques. Specifically, the system uses edge detection algorithms and Hough transformation to automatically extract position information from captured images. This substitution of processing methods enables faster and more reliable detection under adverse conditions such as reduced contrast and noise from reaction products. The mathematical transformations process images more efficiently than conventional threshold-based methods, reducing detection time while improving reliability in the challenging substrate processing environment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS20240320837A1Position detection method and substrate processing apparatus
Publication Date: 2024.09.26 LUMASTREAM CANADA ULC
  • US20240320837A1 patent drawing
  • US20240320837A1 patent drawing
  • US20240320837A1 patent drawing

AI summary

A position detection method includes providing a substrate processing apparatus including a chamber having a first detection target portion, a susceptor having a second detection target portion and configured to be rotatable within the chamber, and an imaging device; acquiring an image captured by the imaging device; generating an edge detection image in which an edge is detected, from the image captured by the imaging device; and detecting positions of the first detection target portion and the second detection target portion from the edge detection image using Hough transformation.