Suspended Load Control System Thrust Stabilization

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Solution Overview

Problem

Current systems for controlling suspended loads from helicopters or cranes are inadequate in managing unstable and hazardous motions such as yaw, lateral, and pendular movements, which complicate lift operations and pose risks to crew and ground personnel, and often require costly and complex countermeasures.

Innovation Solution

A suspended load control system (SLCS) that estimates state information like mass, cable length, inertia, and disturbance forces to dynamically exert thrust using electric ducted fans or other thrust sources, allowing independent control of load position and rotation, and provides telemetry data for improved operational safety and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If traditional countermeasures are used to control suspended load motion, then load stability may be improved, but device complexity and cost increase significantly

Engineering Contradiction:
Improveload stabilityVSAvoiddevice complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical countermeasures with an electric ducted fan system that uses aerodynamic forces to control load motion. The fan array, controlled by a decision and control module, generates thrust to counteract unwanted load movements, substituting mechanical stabilization systems with a more compact and controllable aerodynamic system.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system dynamically adjusts fan thrust parameters (speed, direction, magnitude) based on real-time load state information to control load motion. By changing the operational parameters of the electric ducted fans, the system achieves load stabilization without requiring complex mechanical structures.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If remote load control equipment is deployed, then operational safety improves, but device complexity and cost increase

Engineering Contradiction:
Improveoperational safetyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The electric ducted fan system serves multiple functions: it controls load position, stabilizes load orientation, and provides telemetry data. This multi-functional approach improves operational safety without requiring separate specialized equipment for each function, thereby reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The load control system includes onboard sensors and processing capabilities that enable it to autonomously monitor its own state and make control decisions. The decision and control module processes sensor data and adjusts fan thrust automatically, reducing the need for complex external control systems and improving operational independence.

Inventive Principle:
Principle #25Self-service

3Productivity

If precise load control is achieved through active intervention, then productivity improves, but energy consumption increases

Engineering Contradiction:
Improveoperational efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The electric ducted fans operate in periodic cycles, providing thrust only when load stabilization is required rather than continuous operation. The system monitors load motion and activates fans intermittently to counteract unwanted movements, reducing overall energy consumption while maintaining operational efficiency.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system applies partial thrust from the electric ducted fans only when necessary to correct specific load deviations, rather than applying full thrust continuously. This selective application of control force achieves precise load positioning while minimizing energy expenditure.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The SLCS enhances mission safety and operational performance by stabilizing and precisely controlling suspended loads, reducing hazards and costs associated with traditional countermeasures, and can be used across various carrier types without destabilizing the load.

Implementation Method 1

dynamically exert thrust using electric ducted fans or other thrust sources

Methodology Applied
Scientific EffectThrust generation: Electromagnetic Propulsion

Data Source

PatentUS20240217660A1State information and telemetry for suspended load control equipment apparatus, system, and method
Publication Date: 2024.07.04 VITA INCLINATA IP HOLDINGS LLC
  • US20240217660A1 patent drawing
  • US20240217660A1 patent drawing
  • US20240217660A1 patent drawing

AI summary

Disclosed are systems, apparatuses, and methods to determine, communicate, and/or respond to state information of at least one of a suspended load control apparatus, carrier, or load suspended by a cable from the carrier, wherein response to the state information may be to control at least one of the suspended load control apparatus, carrier, or load suspended by a cable from the carrier.