Suspended Load Power Control for Thruster-Based Motion Stabilization

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Solution Overview

Problem

Existing systems for controlling suspended loads, such as those suspended by cables from helicopters or cranes, face challenges in managing unstable or hazardous movements due to wind and other external factors, and often lack sufficient power to effectively control the loads.

Innovation Solution

A suspended load control system (SLCS) that includes thrusters, fans, or propellers to exert force at the load's location, allowing for independent control of the load's motion, including yaw, pendular motion, and horizontal translation, and a power management system to efficiently distribute power from both on-board and remote sources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a remote power cable is used to supply electrical power to suspended equipment, then power can be delivered to the equipment, but the voltage and current supply capacity is limited by safety concerns, cable length, voltage drop, and magnetic fields

Engineering Contradiction:
Improvepower supply capacityVSAvoidmagnetic fields
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a wireless power transfer system as an intermediary between the power source and suspended equipment, eliminating the need for physical power cables. This uses electromagnetic fields for power transmission without the harmful magnetic fields generated by coiled cables, and enables higher power delivery without voltage drop or cable length limitations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical cable-based power delivery system with a wireless electromagnetic power transfer system. This substitution eliminates the physical constraints of cable length, flexibility requirements, and magnetic field generation from coiled cables, while enabling sufficient power delivery to the suspended equipment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Stability of the object's composition

If the suspension cable is shortened to reduce pendular motion, then load stability improves, but the load gets closer to the carrier and horizontal motion increases

Engineering Contradiction:
Improveload stabilityVSAvoidhorizontal motion
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an active control system with sensors and actuators as intermediaries between the load and carrier. This control system continuously monitors load position and applies corrective forces through cable tension adjustments, enabling the system to maintain stability without requiring long cable lengths, thus preventing the horizontal motion problem.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent implements a feedback control system that continuously monitors load position, pendular motion, and horizontal displacement. Based on this feedback, the system dynamically adjusts cable tension and thruster activation to counteract unwanted motions, allowing short cable lengths without increasing horizontal motion.

Inventive Principle:
Principle #23Feedback

3Power

If an on-board power supply is added to the suspended load control system, then power availability improves, but system weight and complexity increase

Engineering Contradiction:
Improvepower availabilityVSAvoidsystem weight
Core Design Contradiction:
PowerVSWeight of moving object

Solution Approach 1:

The patent merges the on-board power supply with the existing battery system used for thrusters and control electronics. By combining these power requirements into a single integrated power system, the patent achieves high power availability without proportionally increasing weight, as the power supply serves multiple functions within the SLCS.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12304779B2On-board power and remote power for suspended load control apparatuses, systems, and methods
Publication Date: 2025.05.20 VITA INCLINATA IP HOLDINGS LLC
  • US12304779B2 patent drawing
  • US12304779B2 patent drawing
  • US12304779B2 patent drawing

AI summary

Load control apparatuses, systems and methods to control a location, orientation, or rotation of a suspended load by imparting thrust with thrusters. The load control apparatuses, systems and method comprise an on-board power supply, a remote power supply, and a power control module. The power control module may distribute a pulse power to the thrusters from the on-board power supply and or from a combination of the on-board power supply and the remote power supply, may manage power between the on-board power supply and the remote power supply, and may to recharge the on-board power supply with the remote power supply.