Suspended Operator Station Layout for Stable Low-Shock Positioning
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing operator station systems fail to provide an efficient and stable configuration for operator stations, particularly in operating machines, particularly self-propelled machines, allowing for operator stations, which allows for operator stations, which allows for operator stations to be positioned in a defined manner with extensive mobility.
Innovation Solution
An operator station system comprising a suspension support arrangement fixed to the machine frame, allowing the operator station to be displaced in a first direction and rotated about an axis, with a movement system that includes a displacement rail arrangement and a displacement slide, and a suspension element for vertical support, reducing shock introduction through elastic coupling elements.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the operator station is supported standing on the machine frame, then the operator station is stable, but shocks are significantly introduced into the operator station
Solution Approach 1:
The operator station is inverted from a standing support configuration to a suspended support configuration. Instead of the operator station standing on the machine frame, it is suspended from the machine frame by the movement system, which reverses the support direction and eliminates direct shock transmission while maintaining stability through the suspension mechanism.
Solution Approach 2:
The movement system acts as an intermediary between the machine frame and the operator station. This intermediate suspension mechanism absorbs and dampens shocks before they reach the operator station, while still providing stable support and enabling the desired positioning and rotation capabilities.
2Object-affected harmful factors
If the operator station is suspended from the machine frame, then shocks are reduced, but the operator station may be less stable under gravity
Solution Approach 1:
The movement system provides dynamic stabilization through its suspension mechanism. The system allows controlled movement in the first displacement direction and rotation about the axis of rotation while maintaining stable positioning through the interaction of gravitational force and the suspension support arrangement, adapting to operational requirements.
Solution Approach 2:
The suspension mechanism changes the physical parameters of support from rigid standing contact to elastic suspension. This parameter change allows the system to filter shock frequencies while maintaining positional stability through the combined effects of gravity and suspension geometry.
3Device complexity
If the operator station is fixed to the machine frame, then the configuration is simple, but the operator station lacks mobility and positioning flexibility
Solution Approach 1:
The support system is segmented into distinct functional components: the suspension support arrangement attached to the machine frame, the movement system providing displacement and rotation, and the operator station. This segmentation enables independent optimization of each component for both simplicity and mobility.
Solution Approach 2:
The movement system performs multiple functions: it suspends the operator station, enables displacement in the first direction, allows rotation about the axis of rotation, and provides shock absorption. This multi-functionality achieves mobility and positioning flexibility without proportionally increasing system complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables stable and shock-reduced positioning of the operator station with extensive mobility, allowing optimal observation of the processing area, and reduces vibrations through damping and elastic coupling.
Implementation Method 1
reduces vibrations through damping and elastic coupling
Implementation Method 2
reduces vibrations through damping and elastic coupling
Data Source
AI summary
A control station system for an operating machine, in particular a self-propelled ground processing machine, includes a suspension support arrangement which is to be fixed to a machine frame of an operating machine, and a control station which is mounted on the suspension support arrangement such that it can be displaced in a first displacement direction by a movement system and can rotate about an axis of rotation. The control station is suspended from the suspension support arrangement in an upper region of the control station in a vertical direction by the movement system.


