Suspended Robot Support for Baking Station Expansion

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing baking devices require significant floor space, are difficult to access for maintenance and cleaning, and have limited expandability, making them inefficient for automated baking and dispensing in sales facilities.

Innovation Solution

A device with multiple stations for storing, baking, and dispensing baked goods, where a robot is suspended between stations using a support device that rests on opposite housings, allowing for flexible carrier transport without the need for floor or ceiling reinforcement, enabling easy expansion and maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the robot is attached to the floor or ceiling, then the robot can be stably supported, but additional structural reinforcement is required and floor space is occupied

Engineering Contradiction:
Improvesupport stabilityVSAvoidfloor space
Core Design Contradiction:
StrengthVSArea of stationary object

Solution Approach 1:

A support device acts as an intermediary between the robot and the stations, transferring the robot's weight to the stations rather than requiring floor or ceiling support. The support device includes support sections that engage with stationary structures (stations) to provide stable support without occupying floor space or requiring additional reinforcement.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The support structure transitions from vertical support (floor/ceiling) to horizontal support between stations. By arranging support sections between stations set up opposite one another, the system utilizes the spatial dimension between stations to support the robot, freeing up floor space while maintaining stability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If the loading device is centrally positioned with rail and column structure, then carrier transport is enabled, but the device requires large floor space and is difficult to access for cleaning and maintenance

Engineering Contradiction:
Improvecarrier transport capabilityVSAvoidaccessibility for maintenance and cleaning
Core Design Contradiction:
Ease of operationVSEase of repair

Solution Approach 1:

Instead of bringing the transport mechanism to the carriers (centralized rail and column structure), the carriers are brought to the transport mechanism. The robot moves carriers between stations, inverting the traditional approach where a centralized structure moves to each carrier position. This inversion improves accessibility since stations are positioned around the robot's path.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The transport function is segmented from a single centralized structure to multiple distributed stations. Each station can be independently accessed for maintenance and cleaning, rather than requiring access to a centralized column and rail structure. The support device is also segmented into multiple support sections that can engage with different stations.

Inventive Principle:
Principle #1Segmentation

3Stability of the object's composition

If the device structure is fixed and centralized, then stable operation is achieved, but expansion with further stations is limited

Engineering Contradiction:
Improvestructural stabilityVSAvoidexpandability
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The support device incorporates dynamic engagement capabilities, allowing support sections to engage with or disengage from stations as needed. This enables the system to adapt to different configurations and expand by adding or removing stations without compromising the stability of the overall structure. The robot can operate with varying numbers of stations based on operational requirements.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP3550979B1Device for storing, baking, and discharging baked goods
Publication Date: 2021.09.01 R WEISS PACKAGING GMBH & CO KG
  • EP3550979B1 patent drawingFigure 1~2
  • EP3550979B1 patent drawingFigure 3~4
  • EP3550979B1 patent drawingFigure 5

AI summary

The invention relates to a device for storing, baking, and discharging baked goods, comprising the following: - multiple stations (1, 2, 3, 4) with at least one respective housing (1a, 2a, 3a, 4a), including at least one storage station (1, 3) for receiving supports (10) loaded with baked goods (14), at least one baking station (2) for baking the baked goods located on the supports (10), and at least one discharge station (4) on which baked goods (14) are presented and removed, and - at least one robot (7) which transports said support (10) between said stations (1, 2, 3, 4). The device according to the invention is characterized in that a support device (16) is provided for securing a robot (7) in a suspended manner, wherein the support device (16) is arranged adjacently to and/or opposite constructed stations (1, 3) for supporting purposes.