Suspended Solar Module Mounting for Uneven Terrain Installation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current solar module installation methods are costly and time-consuming, especially for large ground-mounted installations, and often require extensive preparation and support structures, limiting their placement to smooth terrain.

Innovation Solution

A solar module installation system using suspended support cables between anchor structures, allowing solar modules to be slidably attached and repositioned along the cables, reducing the need for ground preparation and complex support systems, and enabling installation on uneven terrain.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If traditional ground-mounted support structures are used, then solar modules can be installed on smooth terrain, but extensive land preparation and complex support systems are required

Engineering Contradiction:
Improveinstallation simplicityVSAvoidsupport system complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent extracts the solar modules from direct ground contact by suspending them on cables between towers. This removes the need for complex ground preparation and distributed support structures, replacing them with a simplified aerial support system that reduces both land preparation requirements and support system complexity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent transitions from ground-level installation to aerial suspension, moving the solar modules from the horizontal ground plane to a three-dimensional space between towers. This dimensional change eliminates the need for extensive land preparation and simplifies the support system by using tensioned cables instead of numerous ground-mounted structures

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If traditional ground-mounted support structures are used, then solar modules can be installed, but extensive land preparation and grading are required

Engineering Contradiction:
Improveterrain adaptabilityVSAvoidpreparation time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

By extracting solar modules from ground contact and suspending them aerially, the system bypasses the need for land preparation entirely. The modules are installed in the air above the terrain, making the installation process independent of ground conditions and eliminating time-consuming grading and clearing operations

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Moving the installation to an aerial dimension allows the system to span across various terrain types without requiring ground preparation. The cables and towers create a suspended platform that adapts to underlying terrain variations, enabling rapid deployment on rocky, uneven, or sensitive lands

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If solar modules are fixed in position, then installation is straightforward, but repositioning requires multiple equipment and personnel locations

Engineering Contradiction:
Improverepositioning easeVSAvoidrepositioning time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The patent implements dynamic repositioning capability by allowing solar modules to move along the suspended cables. Modules can be repositioned by sliding or rolling along the cable length, enabling easy adjustment of module positions without requiring complex reinstallation procedures or multiple equipment locations

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9515600B2Solar module installation system and method
Publication Date: 2016.12.06 TOTALENERGIES ONETECH
  • US9515600B2 patent drawing
  • US9515600B2 patent drawing
  • US9515600B2 patent drawing

AI summary

A solar panel installation includes at least one support cable and at least two support structures configured to hold the at least one support cable in suspension therebetween. The solar panel installation includes at least one solar module having a frame and at least one cable retaining structure secured to the frame. The at least one support cable is configured to support the solar module aloft when the at least one support cable is being held in suspension between the first and the second anchor. The solar module is configured to be slid along the at least one support cable between the support structures when the solar module is being held aloft by the at least one support cable.