Suspended Waveguide Bragg Grating Thermal Tuning

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Solution Overview

Problem

Current tunable p-n junction waveguide gratings face issues with optical loss and slow thermal tuning, which impact laser light generation efficiency and spectral linewidth, and require complex structural support to prevent mechanical failure.

Innovation Solution

A waveguide Bragg grating is suspended over a substrate by laterally extending fingers, coordinated with the grating modulation crests and valleys, allowing for efficient thermal tuning without disturbing the optical phase coherence, enabling quick and continuous wavelength tuning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If direct current is supplied to a waveguide grating for tuning, then the grating can be tuned, but optical loss is induced which negatively impacts laser light generation efficiency and broadens the emission spectral linewidth

Engineering Contradiction:
Improvewavelength tuning capabilityVSAvoidoptical loss
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent replaces electrical tuning (current injection) with thermal tuning (heating). Instead of using direct current to change the refractive index through carrier injection, the invention applies thermal energy to heat the waveguide grating, which changes the refractive index through thermal expansion and temperature-dependent material properties. This substitution eliminates the optical loss and spectral broadening associated with current injection while maintaining wavelength tuning capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If considerable amounts of heat are applied to thermally tune a waveguide grating, then the grating can be tuned, but the temperature of the lasing p-n junction is impacted due to integrated fabrication

Engineering Contradiction:
Improvewavelength tuning rangeVSAvoidp-n junction temperature
Core Design Contradiction:
Adaptability or versatilityVSTemperature

Solution Approach 1:

The patent segments the device into thermally isolated sections by suspending the waveguide grating section above the substrate, physically separating it from the lasing p-n junction. This segmentation allows independent thermal management of each section - the grating can be heated for tuning without significantly affecting the p-n junction temperature, as the suspension structure (legs) provides thermal isolation between the two functional regions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The suspension legs act as thermal intermediaries or thermal barriers between the waveguide grating and the substrate. These legs conduct minimal heat from the grating section to the substrate, allowing the grating to be thermally tuned while preventing excessive heat from reaching the lasing p-n junction. The legs serve as controlled thermal pathways that enable grating tuning while protecting the sensitive laser region.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If waveguides are suspended over a substrate without additional structural support, then thermal tuning efficiency is improved, but the waveguide is prone to mechanical failure

Engineering Contradiction:
Improvetuning speedVSAvoidmechanical stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent employs thin-film suspension legs to support the waveguide grating. These thin-film structures provide adequate mechanical support to prevent waveguide collapse while maintaining low thermal conductivity for efficient thermal tuning. The thin-film nature of the legs minimizes thermal mass and heat conduction pathways, enabling rapid thermal response and fast tuning speeds while still providing sufficient structural integrity.

Inventive Principle:
Principle #30Flexible shells and thin films

4Reliability

If multiple legs are used to support a suspended waveguide, then mechanical failure is prevented, but the waveguide structure becomes overly complex and may interfere with optical function

Engineering Contradiction:
Improvemechanical supportVSAvoidwaveguide structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses four suspension legs positioned at specific locations beneath the waveguide grating - two at each end. This localized support arrangement provides adequate mechanical stability at the critical support points while leaving the central optical region of the waveguide unobstructed. The legs are positioned to prevent waveguide collapse without interfering with the optical mode propagation in the central region, thus achieving mechanical reliability with minimal structural complexity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for rapid and efficient wavelength tuning with minimal spectral degradation, reducing power dissipation and mechanical complexity, achieving faster tuning times and improved thermal management.

Implementation Method 1

A Bragg grating for reflecting an optical frequency component of light guided by a waveguide comprises a spatial modulation of the effective refractive index of the waveguide

Methodology Applied
Scientific EffectBragg reflection: Bragg Diffraction

Implementation Method 2

a resistive heater for heating the waveguide for tuning the optical frequency of the optical frequency component selectively reflected by the Bragg grating

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 3

positions of heat conducting fingers extending from the waveguide towards the support bars are coordinated with positions of modulation crests to maintain optical phase coherence between modulation crests upon heating of the waveguide

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentEP2682794B1A tunable bragg grating, a tunable laser diode using same, and a corresponding method
Publication Date: 2018.05.16 LUMENTUM OPERATIONS LLC
  • EP2682794B1 patent drawingFigure 1A
  • EP2682794B1 patent drawingFigure 1B~1C
  • EP2682794B1 patent drawingFigure 2A~2C

AI summary

A spatially modulated waveguide Bragg grating mirror is suspended over a substrate by plurality of fingers (119a,19b,118a,118b) extending laterally away from the waveguide centerline (107). The positions of the fingers are coordinated with the positions of crests (116-1) and valleys (116-2) of amplitude or phase modulation of the Bragg grating (100), to avoid disturbing the Bragg grating when it is tuned by heating. When the Bragg grating is heated, the heat flows through the fingers creating a quasi-periodic refractive index variation along the Bragg grating due to quasi-periodic temperature variation created by the heat flow from the grating through the supporting fingers. Due to coordination of the positions of supporting fingers with positions of the crests and valleys of modulation, the optical phase coherence is maintained along the Bragg grating, so that the spectral lineshape or filtering property of the Bragg grating is substantially preserved.