Vehicle Suspension Damping Control for Jump and Whoop Events

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Solution Overview

Problem

Vehicles experience harsh rides and potential loss of wheel contact with the ground when encountering repetitive undulations or jumps due to limitations in shock absorber damping, leading to reduced driver enjoyment and potential vehicle damage.

Innovation Solution

An electronically controlled suspension system with ride height sensors and adjustable dampers that detect trigger events such as jumps or whoops, generating damping intervention signals to adjust damping forces based on vehicle speed and ride height information, thereby improving suspension performance and maintaining wheel contact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If fixed damping components are used in suspension systems, then the system structure is simple and reliable, but the system cannot adapt to different driving conditions such as whoops or jumps, resulting in harsh rides and potential wheel loss of contact

Engineering Contradiction:
ImproveAdaptability to different driving conditionsVSAvoidSuspension system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The suspension system employs electronically controlled adjustable dampers that dynamically change damping forces based on real-time sensor feedback. The controller receives signals from ride height sensors and adjusts damper characteristics through electronic control valves, enabling the system to adapt to varying driving conditions such as whoops, jumps, and normal road surfaces, thereby resolving the contradiction between adaptability and system complexity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates ride height sensors that continuously monitor wheel position and provide feedback to the controller. This feedback mechanism enables the controller to detect trigger events (whoops, jumps) and automatically adjust damping forces accordingly, allowing the suspension to respond intelligently to different driving conditions without requiring complex manual intervention or overly complicated mechanical structures

Inventive Principle:
Principle #23Feedback

2Reliability

If maximum damping force is applied continuously, then wheel contact with ground is maintained, but the ride becomes harsh and driver enjoyment is reduced

Engineering Contradiction:
ImproveWheel contact maintenanceVSAvoidRide comfort
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The suspension system applies damping forces periodically and selectively rather than continuously. The controller monitors sensor feedback and activates increased damping only during specific trigger events such as whoops or jumps detected through ride height changes. During normal driving conditions, the dampers operate with reduced damping forces to provide a comfortable ride, thus maintaining wheel contact when needed while ensuring ride comfort during normal operation

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system changes damping parameters dynamically based on detected driving conditions. The controller adjusts damping force levels by controlling electronic valves in the adjustable dampers, transitioning between different damping states (low damping for comfort, high damping for wheel contact maintenance) based on real-time sensor feedback, thereby resolving the contradiction between maintaining wheel contact and providing ride comfort

Inventive Principle:
Principle #35Parameter changes

3Strength

If damping components have limited travel range, then the system remains compact, but hard stops are encountered during whoops or jumps causing harsh impacts and potential damage

Engineering Contradiction:
ImproveImpact resistanceVSAvoidSuspension travel range
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The suspension system performs preliminary actions by detecting trigger events (whoops, jumps) through sensor feedback before the wheel reaches the hard stop position. Upon detection, the controller proactively increases damping forces in advance, preparing the damper to absorb the upcoming impact more effectively. This preliminary action allows the system to handle larger travel ranges during extreme events without encountering harsh hard stops, while maintaining a compact structure during normal operation

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system applies beforehand cushioning by increasing damping forces in anticipation of potential impacts during whoops or jumps. The controller monitors ride height sensor data and activates additional damping force before the wheel reaches maximum compression or rebound positions, creating a cushioning effect that prevents harsh impacts and potential damage while allowing the compact damper structure to handle extended travel requirements when needed

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a smoother ride and improved stability by proactively adjusting damping forces, enhancing driver satisfaction and preventing vehicle damage from harsh impacts.

Implementation Method 1

shock absorbers (or simply 'shocks') are provided, which are designed to provide damping for pitch (i.e., oscillation about a lateral axis of the vehicle). The shocks generally resist compression and rebound with damping forces

Methodology Applied
Scientific EffectDamping: Damping

Implementation Method 2

a plurality of ride height sensors that determine ride height information associated with individual wheels of a vehicle

Methodology Applied
Scientific EffectSensor detection:

Data Source

PatentUS20220297495A1Suspension system with jump control and/or whoop detection
Publication Date: 2022.09.22 FORD GLOBAL TECH LLC
  • US20220297495A1 patent drawing
  • US20220297495A1 patent drawing
  • US20220297495A1 patent drawing

AI summary

A method of automatically applying damping force interventions for a suspension system of a vehicle may include receiving ride height information from a plurality of ride height sensors associated with respective individual wheels of the vehicle, and receiving vehicle speed information. The method further includes determining, based on the ride height information, vehicle speed and timing information, whether a trigger event has occurred. The method also includes generating damping intervention signals to selected ones of the respective individual wheels of the vehicle responsive to determining that the trigger event has occurred.