Suspension Fork Air Bleed Valve for High-Altitude Friction Relief

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Solution Overview

Problem

Vehicle suspension systems face increased axial friction due to differential air pressure when assembled at low elevations and used at high elevations, leading to higher friction in telescoping suspension forks, which affects performance and can cause oil bath lubrication leakage.

Innovation Solution

An air bleed assembly is integrated into the suspension fork, allowing users to manually equalize air pressure with ambient pressure by pressing a button, which relieves excessive pressure and reduces friction, ensuring the oil bath remains sealed and preventing leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the suspension fork is assembled at low elevation with sealed air pressure, then the seal is protected during assembly, but when used at high elevations the differential pressure increases axial friction and can cause oil bath lubrication leakage

Engineering Contradiction:
Improveseal protectionVSAvoidaxial friction
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a dynamic pressure equalization system that allows the sealed air pressure to adapt to changing ambient conditions. A pressure equalization valve enables the internal air pressure to dynamically adjust when ambient pressure changes significantly, preventing excessive differential pressure that would increase axial friction on the seal. This resolves the contradiction by making the previously static sealed pressure system dynamic and adaptive to elevation changes.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the pressure parameter of the sealed air by introducing a pressure equalization mechanism. When ambient pressure drops at high elevations, the system allows internal pressure to decrease accordingly through controlled venting or equalization pathways. This parameter change prevents the buildup of excessive differential pressure that would otherwise increase axial friction and potentially cause seal failure or oil leakage.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If the air pressure is sealed inside the fork legs at assembly, then manufacturing is simplified, but using the fork at varying elevations creates performance issues due to pressure differential

Engineering Contradiction:
Improveassembly simplicityVSAvoidelevation adaptability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent transforms the static sealed pressure system into a dynamic one by incorporating pressure equalization valves and pathways. These components allow the system to automatically adapt to elevation changes while maintaining the simplicity of initial assembly. The equalization mechanism activates only when needed, preserving manufacturing simplicity while adding elevation adaptability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The pressure equalization system operates autonomously based on ambient pressure conditions. When the fork is taken to high elevations, the differential pressure automatically triggers the equalization mechanism to vent or balance pressure without user intervention. This self-service approach maintains ease of manufacture while providing adaptability to varying elevations.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The air bleed assembly effectively reduces friction in the suspension fork by equalizing air pressure with ambient pressure, maintaining a stable oil bath within the fork and enhancing ride performance across varying elevations.

Implementation Method 1

allowing users to manually equalize air pressure with ambient pressure by pressing a button, which relieves excessive pressure and reduces friction

Methodology Applied
Scientific EffectPressure equalization: Pressure Gradient

Implementation Method 2

ensuring the oil bath remains sealed and preventing leakage

Methodology Applied
Scientific EffectLubrication: Lubrication

Data Source

PatentUS11808322B2Method and apparatus for an adjustable damper
Publication Date: 2023.11.07 FOX FACTORY INC
  • US11808322B2 patent drawing
  • US11808322B2 patent drawing
  • US11808322B2 patent drawing

AI summary

An air bleed system for a suspension fork or shock absorber includes: a fluid passage between an interior of the suspension and an exterior of the suspension; and a manually operable valve having a first position substantially closing the fluid passage and a second position allowing fluid flow between the interior and the exterior.