Suspension IMU Virtualization for Center-of-Gravity Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing suspension systems face challenges in accurately controlling vehicle dynamics due to space limitations that prevent the inertial measurement unit (IMU) from being precisely placed at the vehicle's center of gravity, leading to inaccurate measurements.

Innovation Solution

The system generates 'virtual vehicle dynamics data' using a single IMU located at a practical position, adjusting the measured data to emulate the dynamics as if the IMU were at the center of gravity, eliminating the need for multiple IMUs by utilizing a processor and a lookup table to correlate IMU location with measurement offsets.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the IMU is placed at the vehicle's center of gravity, then measurement precision is improved, but device complexity and installation difficulty increase due to space limitations

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent creates a virtual copy of the center of gravity measurement environment by using a processor to generate virtual vehicle dynamics data that emulates what a physical IMU at the center of gravity would measure. This allows the system to achieve center-of-gravity-level measurement precision without physically placing the IMU at that location, thereby avoiding the space limitations and installation complexity that would otherwise be required.

Inventive Principle:
Principle #26Copying

2Measurement precision

If multiple IMUs are used to achieve accurate center of gravity measurements, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Instead of using multiple physical IMUs to infer center of gravity dynamics, the patent uses a single IMU combined with a processor that creates virtual measurements representing center of gravity conditions. This virtual copying approach achieves the same measurement precision that would require multiple physical sensors, while significantly reducing device complexity and cost.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The processor acts as an intermediary between the single physical IMU and the suspension control system. It transforms the raw IMU data into virtual vehicle dynamics data that represents center of gravity measurements, eliminating the need for multiple IMUs while maintaining measurement precision through computational mediation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If a single IMU is used at a practical position, then device complexity is reduced, but measurement precision deteriorates due to location offset from center of gravity

Engineering Contradiction:
Improvedevice complexityVSAvoidmeasurement precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent changes the parameter representation of the measurement data by using a processor to transform raw IMU measurements into virtual vehicle dynamics data. This parameter transformation emulates the dynamics at the center of gravity, allowing a single IMU at a practical position to achieve measurement precision equivalent to center-of-gravity placement without increasing device complexity.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250236150A1Vehicle suspension component and inertial measurement unit
Publication Date: 2025.07.24 FOX FACTORY INC
  • US20250236150A1 patent drawing
  • US20250236150A1 patent drawing
  • US20250236150A1 patent drawing

AI summary

Disclosed herein is a suspension control method, apparatus, and system for utilizing virtual vehicle dynamics data. The suspension control method includes receiving vehicle dynamics data from an inertial measurement unit (IMU) which is disposed at a first location on a vehicle. Next, virtual vehicle dynamics data is generated where the virtual vehicle dynamics data corresponds to information which would be received from IMU provided IMU was disposed at a second location on the vehicle. Suspension control data configured for use by a suspension component is then generated. The suspension control data is generated using virtual vehicle dynamics data. Finally, suspension control data is output to the suspension component.