Vehicle Suspension Assembly Rearward Stabilizer Bar

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Solution Overview

Problem

Vehicle suspension assemblies face challenges in achieving high roll stiffness while maintaining a shorter wheelbase due to packaging restraints, which limits ride comfort and dynamic performance.

Innovation Solution

The suspension assembly includes a trailing arm, knuckle, arm assembly, damper, connecting link, and stabilizer bar configuration that facilitates translational movement and supports the wheel, allowing for high roll stiffness without lengthening the wheelbase by positioning the stabilizer bar behind the engine.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the wheelbase is lengthened to achieve high roll stiffness, then roll stiffness is improved, but vehicle packaging space is reduced and wheelbase becomes longer

Engineering Contradiction:
Improveroll stiffnessVSAvoidwheelbase
Core Design Contradiction:
StrengthVSLength of stationary object

Solution Approach 1:

The stabilizer bar is positioned rearward of the engine, utilizing the transverse dimension and rearward space instead of extending the wheelbase longitudinally. This dimensional shift allows the stabilizer bar to provide roll stiffness support without increasing the vehicle's length, effectively resolving the contradiction between roll stiffness and wheelbase length.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Strength

If the stabilizer bar is positioned forward to improve roll stiffness, then roll stiffness is improved, but packaging space around the engine is reduced

Engineering Contradiction:
Improveroll stiffnessVSAvoidpackaging space
Core Design Contradiction:
StrengthVSVolume of moving object

Solution Approach 1:

The stabilizer bar is extracted from the traditional forward position near the engine and relocated to the rearward position behind the engine. This extraction removes the conflict between the stabilizer bar and engine packaging space, allowing both components to be optimally positioned without interference.

Inventive Principle:
Principle #2Taking out (Extraction)

3Strength

If traditional suspension configuration is used, then ease of manufacture is maintained, but roll stiffness and dynamic performance are limited

Engineering Contradiction:
Improveroll stiffnessVSAvoidsuspension configuration complexity
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The rearward-positioned stabilizer bar serves multiple functions: it provides roll stiffness support, utilizes otherwise wasted rearward suspension space, and maintains compatibility with standard manufacturing processes. This multi-functional positioning achieves improved performance without significantly increasing manufacturing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10207554B2Vehicle suspension assembly, and methods of use and manufacture thereof
Publication Date: 2019.02.19 HONDA MOTOR CO LTD
  • US10207554B2 patent drawing
  • US10207554B2 patent drawing
  • US10207554B2 patent drawing

AI summary

Some embodiments are directed to a suspension assembly of a vehicle having a frame and an engine. The suspension assembly can include a trailing arm having first and second ends and configured to extend from the frame at the first end. The suspension assembly can further include a knuckle connected to the second end of the trailing arm. The suspension assembly can include an arm assembly configured to extend from the frame to support the knuckle and facilitate translational movement of the knuckle relative to the frame in at least one predetermined direction. The suspension assembly can include a damper and a connecting link configured to extend from the frame and connected to the trailing arm. The suspension assembly can include a stabilizer bar connected to the connecting link and extending rearward around the engine.