Suspension Sensor Road Roughness Detection for Adaptive Vehicle Control

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Solution Overview

Problem

Existing vehicle suspension systems focus on passenger comfort but often compromise acceleration and braking performance due to variations in road conditions.

Innovation Solution

A system utilizing multiple suspension sensors to detect road conditions, analyze vertical motion amplitudes and frequencies, and adjust active suspension, traction control, and anti-lock braking systems accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If existing suspension systems optimize for passenger comfort, then comfort is maintained in different road conditions, but acceleration and braking performance are affected

Engineering Contradiction:
Improvepassenger comfortVSAvoidacceleration and braking performance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system performs preliminary detection of road conditions using suspension sensors before the vehicle actually encounters them. By analyzing vertical motion amplitude and frequency data in real-time, the system anticipates upcoming rough sections and pre-adjusts suspension stiffness and braking/acceleration parameters, thereby maintaining both comfort and performance without reactive delays

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts suspension control parameters based on detected road conditions. The controller continuously modifies suspension stiffness, braking force, and acceleration parameters in real-time according to the analyzed vertical motion characteristics, transforming static suspension settings into adaptive, condition-specific configurations that optimize both comfort and performance

Inventive Principle:
Principle #15Dynamics

2Reliability

If suspension sensors are used to detect road conditions, then vehicle performance can be improved by adapting to road roughness, but system complexity increases

Engineering Contradiction:
Improvevehicle performanceVSAvoidsensor and control system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system uses existing suspension sensors for multiple purposes: their primary function for suspension control and an additional function for road condition detection. By analyzing the vertical motion data already being collected for suspension management, the system extracts road roughness information without requiring separate dedicated sensors, thereby reducing overall system complexity while enabling performance improvements

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves vehicle performance by anticipating and adapting to road roughness, enhancing braking and acceleration, and maintaining comfort.

Implementation Method 1

determines an amplitude of vertical motion of the suspension over time using the received sensor output. The method identifies peaks and valleys in the amplitude of vertical motion of the suspension over time

Methodology Applied
Scientific EffectVibration: Vibration

Data Source

PatentUS12447947B2Road condition detection using suspension sensors
Publication Date: 2025.10.21 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US12447947B2 patent drawing
  • US12447947B2 patent drawing
  • US12447947B2 patent drawing

AI summary

A method for controlling a traction control system, ABS and actively controlled suspension. The method includes receiving an sensor output from at least one suspension sensor at a controller. The sensor output is indicative of a vertical height of the suspension relative to a road. The method determines an amplitude of vertical motion of the suspension over time using the received sensor output. The method identifies peaks and valleys in the amplitude of vertical motion of the suspension over time. The method determines that a rough road condition is present in response to a number of peaks and valleys exceeding a predefined threshold amplitude occurring more often than a predefined threshold frequency. An active suspension control of at least one wheel system of a vehicle is adapted in response to determining that a rough road condition is present.