Vehicle Suspension Steering With Torque-Based Shock and Traction Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional suspension systems for motor vehicles are inefficient in dynamically adjusting to road conditions and passenger comfort, as they require vertical movement of the entire drive wheel and suspension structure, leading to increased shock transfer and reduced traction during disturbances like bumps.

Innovation Solution

An active suspension system with a torque control device that adjusts torque to the drive wheel based on sensor feedback, allowing longitudinal displacement of the drive wheel axis relative to the vehicle body, thereby reducing shock transfer and enhancing traction by varying stiffness in real-time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional suspension systems use vertical movement of the entire drive wheel and suspension structure, then the suspension can support vehicle weight, but the shock transfer to the vehicle body is increased and traction is reduced during disturbances

Engineering Contradiction:
Improveshock transferVSAvoidtraction
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The suspension system dynamically adjusts its characteristics by allowing longitudinal displacement of the drive wheel axis relative to the vehicle body. The torque control device actively varies torque supplied to the drive wheel in real-time based on sensor feedback about displacement levels, enabling the system to adapt to changing road conditions and disturbance profiles, thereby reducing shock transfer while maintaining traction.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameters of the suspension by varying the torque applied to the drive wheel. The torque control device modifies torque levels in response to sensor data about longitudinal displacement, effectively changing the stiffness and damping characteristics of the suspension system dynamically rather than using fixed parameters, which reduces shock transfer during disturbances.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If the suspension system allows longitudinal displacement of the drive wheel axis, then the rate of vertical displacement is reduced and shock transfer is reduced, but the system complexity increases

Engineering Contradiction:
Improveshock transferVSAvoidsuspension system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The drive wheel serves multiple functions: it provides propulsion torque and simultaneously acts as part of the suspension mechanism through its ability to undergo longitudinal displacement. The torque control device serves dual purposes of maintaining vehicle speed and adjusting suspension characteristics. This multi-functionality reduces the need for separate dedicated suspension components, thereby managing system complexity while achieving shock reduction.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The suspension system is self-regulating through the torque control device that automatically adjusts torque based on sensor feedback about longitudinal displacement. The system uses its own operational parameters (torque to drive wheel) to control its suspension characteristics, eliminating the need for external active suspension actuators and reducing overall system complexity while maintaining the ability to reduce shock transfer.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If torque is varied to the drive wheel to adjust suspension stiffness, then road handling and passenger comfort are improved, but energy consumption increases

Engineering Contradiction:
Improveroad handlingVSAvoidenergy consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The torque control device operates with feedback from sensors that monitor the longitudinal displacement of the drive wheel axis. This closed-loop control allows the system to vary torque only when and to the extent necessary to maintain optimal suspension characteristics, rather than continuously consuming energy. The feedback mechanism enables efficient energy use by adjusting torque in response to actual road conditions and disturbance levels.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The torque control device applies torque variations only when disturbances are detected that affect suspension performance. Rather than continuously varying torque, the system intervenes partially only when needed to counteract specific disturbances, thereby improving road handling and passenger comfort while minimizing additional energy consumption compared to a system that operates continuously.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system improves road handling and passenger comfort by dynamically adjusting suspension stiffness and reducing shock transfer through longitudinal displacement of the drive wheel, allowing for selective stiffening or softening of the suspension to counteract disturbances and maintain desired vehicle speed.

Implementation Method 1

a resilient rotary mechanism defining a rotary suspension axis extending at an angle to the longitudinal axis of the vehicle body about which the drive wheel axis is pivotable (e.g. resiliently pivotable)

Methodology Applied
Scientific EffectResilient pivot action: Elasticity

Implementation Method 2

The resilient rotary mechanism is a torsional rotary mechanism (i.e. a rotary device in which the pivotal displacement action is provided by torsional deformation of a torsion member). In one embodiment the torsional rotary mechanism comprises a torsional spring.

Methodology Applied
Scientific EffectTorsional deformation: Torsion Spring

Implementation Method 3

a torque control device for automatically varying torque supplied to the drive wheel in dependence upon the output of the sensor

Methodology Applied
Scientific EffectTorque control: Torque

Implementation Method 4

a sensor for providing an output indicative of a level of displacement provided by the suspension system

Methodology Applied
Scientific EffectDisplacement sensing: Displacement

Data Source

PatentUS12187339B2Suspension and steering systems for a vehicle
Publication Date: 2025.01.07 PARETA INNOVATIONS LTD
  • US12187339B2 patent drawing
  • US12187339B2 patent drawing

AI summary

A vehicle (10) comprising: a vehicle body (12) defining a longitudinal axis “L”; a suspension system (40) mounted to the vehicle body (12) and connected to a drive wheel (32A, 32B) defining a drive wheel axis “A”, the suspension system (40) being configured to allow displacement of the drive wheel axis “A” relative to the vehicle body (12) with a component of the displacement occurring in a direction parallel to the longitudinal axis “L” of the vehicle body (12); a sensor (110) for providing an output indicative of a level of displacement provided by the suspension system (40); and a torque control device (120) for automatically varying torque supplied to the drive wheel (32A, 32B) in dependence upon the output of the sensor (110).