All-Suture Anchor Expansion Mechanism for Stable Bone Tunnel Fixation

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Solution Overview

Problem

Existing all-suture anchors face issues with complex implantation mechanisms and instability due to varying friction forces, leading to potential detachment and unreliable knotting performance.

Innovation Solution

An all-suture anchor design featuring a suture cannula, pulling wire, outer tube, and inserter, where the suture cannula is pushed out and then retracted by the pulling wire, expanding to provide a fulcrum for fixation in the bone tunnel, enhancing stability and simplifying the implantation process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single-head cylindrical anchor with inner and outer tubes is used, then knotting stability is improved, but implantation complexity increases

Engineering Contradiction:
Improveknotting stabilityVSAvoidimplantation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and removes the inner tube from the traditional two-tube structure, retaining only the outer tube. This simplifies the implantation mechanism while maintaining the anchor's stability through the outer tube's interaction with the bone tunnel wall, eliminating the complex alternating action between inner and outer tubes

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The outer tube is designed to perform multiple functions: serving as the implantation delivery mechanism, providing structural support during expansion, and creating the fulcrum effect through friction with the bone tunnel wall. This multi-functionality replaces the need for separate inner and outer tubes

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If a double-folded all-suture anchor is used, then implantation speed is improved, but fixing stability deteriorates

Engineering Contradiction:
Improveimplantation speedVSAvoidfixing stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The suture cannula is pre-loaded and pre-positioned within the outer tube before implantation. This preliminary preparation allows for rapid deployment while ensuring proper positioning and expansion, combining the speed advantage of double-folded anchors with the stability of a controlled expansion mechanism

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the physical state and configuration of the suture cannula from a compressed, stored state to an expanded, deployed state during implantation. This parameter change enables the cannula to transition from a compact form for fast implantation to an expanded form that provides stable fixation through friction with the bone tunnel

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If double-folded anchor relying on friction is used, then structure simplicity is improved, but knotting reliability deteriorates

Engineering Contradiction:
Improvestructure simplicityVSAvoidknotting reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies different surface characteristics and friction properties to specific locations: the outer tube is designed with surface characteristics that generate sufficient friction with the bone tunnel wall to create a reliable fulcrum, while the suture cannula has localized friction zones that enhance knotting stability. This localized optimization of friction properties improves reliability without compromising overall structural simplicity

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design improves stability and knotting success by utilizing the expanded suture cannula to cling to the bone tunnel, increasing axial pull-out resistance and ensuring secure fixation without complex tube interactions.

Implementation Method 1

the pulling wire is configured to pull the suture cannula pushed out of the outer tube, so that the suture cannula retracts, stacks and expands

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12544057B2All-suture anchor and implantable device
Publication Date: 2026.02.10 STAR SPORTS MEDICINE CO LTD
  • US12544057B2 patent drawing
  • US12544057B2 patent drawing
  • US12544057B2 patent drawing

AI summary

The present disclosure provides an all-suture anchor which includes a suture cannula, a pulling wire, an outer tube and an inserter, wherein the suture cannula is provided in the outer tube, the pulling wire goes through the suture cannula, the pulling wire wraps around the inserter, the suture cannula and the outer tube are both in plug-in fit with the inserter, both ends of the pulling wire pass through the suture cannula, respectively, and pass out of one end of the outer tube far from the suture cannula, the inserter is configured to push the suture cannula out of the outer tube, and the pulling wire is configured to pull the suture cannula pushed out of the outer tube, so that the suture cannula retracts, stacks and expands. The expanded suture cannula clings to the side wall of a bone tunnel to provide a fulcrum for fixing the anchor.