Suture-Button Construct for Bunion Repair

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Solution Overview

Problem

Current bunion repair surgical procedures are technically challenging, often require invasive approaches, and result in complications such as delayed union, malunion, and prolonged recovery times due to the need for rigid fixation methods.

Innovation Solution

A minimally invasive surgical technique using a suture-button construct with indirect placement of buttons across the first and second metatarsal bones, employing a suture anchor and buttons made of materials like titanium or PEEK, to correct intermetatarsal angular deformity with reduced tissue damage and faster recovery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional rigid fixation methods are used for bunion repair, then stable bone alignment is achieved, but recovery time is prolonged and post-operative morbidity increases

Engineering Contradiction:
Improvebone alignment stabilityVSAvoidrecovery time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The invention changes the fixation method from rigid mechanical fixation to soft tissue-based suture-button construct, fundamentally altering the stabilization mechanism to achieve both reliability and faster recovery

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces traditional mechanical rigid fixation systems with a soft tissue-based suture-button construct, substituting hard mechanical constraints with flexible soft tissue structures that still provide adequate stabilization while allowing faster healing

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If invasive surgical approaches are used to correct intermetatarsal angle, then deformity correction is achieved, but tissue damage increases and recovery is prolonged

Engineering Contradiction:
Improvedeformity correction accuracyVSAvoidtissue damage
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The suture-button construct serves as an intermediary mechanism that corrects the intermetatarsal angle indirectly through soft tissue manipulation rather than direct bone cutting and rigid fixation, reducing tissue trauma while achieving deformity correction

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention uses flexible soft tissue structures (capsule, ligaments, tendons) combined with buttons to achieve angle correction, replacing rigid mechanical systems with flexible biological tissues that cause less damage

Inventive Principle:
Principle #30Flexible shells and thin films

3Object-affected harmful factors

If soft tissue repair alone is used to correct bunion deformity, then tissue preservation is improved, but fixation strength is insufficient

Engineering Contradiction:
Improvetissue preservationVSAvoidfixation strength
Core Design Contradiction:
Object-affected harmful factorsVSStrength

Solution Approach 1:

The invention creates a composite construction combining soft tissue structures (capsule, ligaments, tendons) with buttons to form a hybrid fixation system that maintains tissue preservation while significantly enhancing fixation strength beyond what soft tissue alone can provide

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS9642609B2Bunion repair using suture-button construct
Publication Date: 2017.05.09 ARTHREX INC
  • US9642609B2 patent drawing
  • US9642609B2 patent drawing
  • US9642609B2 patent drawing

AI summary

A method for bunion repair using a suture anchor-button construct. The suture anchor-button construct includes a suture anchor, a button, and a suture strand attached through the suture anchor and passing through holes in the button. A first diameter hole is drilled through the first metatarsal and a second, smaller diameter hole is drilled through the second metatarsal. The suture anchor of the construct is passed through the hole in the first metatarsal and into the hole in the second metatarsal, and the suture anchor is screwed into the second metatarsal. The first metatarsal and the second metatarsal are pushed together to correct the intermetatarsal angular deformity. The button of the construct is then advanced against the medial surface of the first metatarsal, and the button is secured in place by tying the suture ends together.