Self-retaining Suture Delivery System for Knotless MIS Closure

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Solution Overview

Problem

Minimally invasive surgical (MIS) procedures face challenges due to the lack of dexterity and sensitivity in current surgical instruments, particularly in knot-tying processes for suturing, which leads to increased procedural time and complications such as infection, bulk, slippage, and irritation.

Innovation Solution

A system for delivering self-retaining sutures to surgical sites using a suture package with a spool that secures the sutures and needles, allowing for precise deployment and manipulation by endoscopic or telesurgical instruments, eliminating the need for knot-tying.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional sutures requiring knot-tying are used in MIS procedures, then wound closure can be achieved, but procedural time increases and complications such as infection, bulk, slippage, and irritation occur

Engineering Contradiction:
Improveprocedural timeVSAvoidcomplications (infection, bulk, slippage, irritation)
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The invention extracts and eliminates the knot-tying step from the suture closure process by using self-retaining sutures with barbed ends that automatically anchor in tissue, thereby removing the source of complications associated with knots while maintaining effective wound closure

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The suture system performs self-service by incorporating barbed ends that automatically engage and retain tissue without requiring external knot-tying actions, enabling the suture to secure itself in place through its own structural features

Inventive Principle:
Principle #25Self-service

2Loss of time

If self-retaining sutures with barbed ends are used, then knot-tying is eliminated and procedural time is reduced, but the suture structure becomes more complex

Engineering Contradiction:
Improveprocedural timeVSAvoidsuture structure
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The suture is segmented into distinct functional zones: smooth central portions for easy passage through tissue and needle, and barbed terminal portions for secure retention, allowing each segment to perform its specific function optimally while keeping the overall structure relatively simple

Inventive Principle:
Principle #1Segmentation

3Manufacturing precision

If barbed sutures are deployed through a needle, then precise tissue penetration is achieved, but the barbs may become damaged or misaligned during the process

Engineering Contradiction:
Improvetissue penetration precisionVSAvoid barb integrity
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The needle is designed with a tapered shape that progressively expands the barbs before they engage tissue, preparing the barbs for their retention function in advance and preventing damage by gradually acclimating them to the expansion process rather than sudden engagement

Inventive Principle:
Principle #10Preliminary action

4Strength

If the barbs are expanded to engage tissue, then secure retention is achieved, but the suture requires more force to deploy and manipulate

Engineering Contradiction:
Improvetissue retention strengthVSAvoiddeployment force
Core Design Contradiction:
StrengthVSForce

Solution Approach 1:

The barbs are designed to be dynamic rather than static, remaining compact during delivery and only expanding when force is applied in the correct direction, allowing the suture to adapt its structural properties based on the operational phase and reducing unnecessary deployment force

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP3155978B1Suture delivery tools for endoscopic and robot-assisted surgery
Publication Date: 2022.04.13 CILAG GMBH INTERNATIONAL
  • EP3155978B1 patent drawingFigure 1A~1H
  • EP3155978B1 patent drawingFigure 1C~1E
  • EP3155978B1 patent drawingFigure 1F

AI summary

A suture package comprises a suture cartridge and a suture releasably secured to the suture cartridge. The suture cartridge is adapted to be delivered to a surgical site within a patient by attachment to a suture delivery system.