Suture Storage and Dispensing System with Automated Inventory Tracking

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Solution Overview

Problem

The high incidence of needle stick injuries and suture-related accidents in medical settings due to inefficient storage, dispensing, and disposal of medical consumables, resulting in significant costs and risks to healthcare professionals and patients.

Innovation Solution

A device that stores, dispenses, and disposes of sutures and needles with features such as sterile presentation, self-opening containers, safe disposal, counting systems, alert notifications, and inventory tracking, ensuring safe handling and reducing waste and misplacement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual storage and handling of needles and sutures is used, then ease of operation is maintained, but needle stick injuries and misplacement occur frequently

Engineering Contradiction:
ImprovesafetyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system automatically tracks, counts, and alerts about needle and suture usage without requiring manual intervention. The dispensing mechanism self-regulates to provide controlled access, and the system self-monitors inventory levels, reducing human error while maintaining operational simplicity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system incorporates real-time tracking and alert notifications that provide feedback on needle and suture usage. When items are dispensed or not returned, the system generates alerts to notify relevant personnel, enabling immediate corrective action and improving safety through continuous monitoring.

Inventive Principle:
Principle #23Feedback

2Reliability

If controlled access and tracking systems are implemented, then needle stick injuries are reduced, but device complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system automatically tracks, counts, and alerts about needle and suture usage without requiring manual intervention. The dispensing mechanism self-regulates to provide controlled access, and the system self-monitors inventory levels, reducing human error while maintaining operational simplicity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system incorporates real-time tracking and alert notifications that provide feedback on needle and suture usage. When items are dispensed or not returned, the system generates alerts to notify relevant personnel, enabling immediate corrective action and improving safety through continuous monitoring.

Inventive Principle:
Principle #23Feedback

3Productivity

If automated dispensing and tracking is used, then productivity and safety improve, but device complexity increases

Engineering Contradiction:
Improveoperational efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system automatically tracks, counts, and alerts about needle and suture usage without requiring manual intervention. The dispensing mechanism self-regulates to provide controlled access, and the system self-monitors inventory levels, reducing human error while maintaining operational simplicity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system performs multiple functions within a single integrated platform: storage, automated dispensing, real-time tracking, counting, inventory management, and alert notification. This multi-functionality improves productivity by consolidating several processes into one system while managing complexity through integration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Loss of substance

If inventory tracking and alert systems are implemented, then loss of sutures is reduced, but device complexity increases

Engineering Contradiction:
Improvesuture wasteVSAvoidsystem complexity
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The system incorporates real-time tracking and alert notifications that provide feedback on needle and suture usage. When items are dispensed or not returned, the system generates alerts to notify relevant personnel, enabling immediate corrective action and improving safety through continuous monitoring.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system automatically tracks, counts, and alerts about needle and suture usage without requiring manual intervention. The dispensing mechanism self-regulates to provide controlled access, and the system self-monitors inventory levels, reducing human error while maintaining operational simplicity.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10864315B2Medical consumable storage, dispensing, and disposal system
Publication Date: 2020.12.15 DREXEL UNIV
  • US10864315B2 patent drawing
  • US10864315B2 patent drawing
  • US10864315B2 patent drawing

AI summary

A suture storage, dispensing, and disposal device is disclosed. The device provides a method for storing sutures or other medical consumables, dispensing the sutures or other medical consumables, and disposing of used sutures or other medical consumables.