Suture Tensioning Device with Cannulated Tube and Threaded Post

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Solution Overview

Problem

Current bone fixation techniques using cerclage wires often result in tissue damage and irritation due to improper or loose wire ends, necessitating additional surgical revisions, and there is a need for instruments that can securely attach and tension sutures without causing tissue damage.

Innovation Solution

A suture tensioning device featuring a cannulated tube and an adjustable mechanism, such as a wheel or knob, that secures and tightens high-strength sutures, allowing for precise tension application using a forked pin and potentially a tensiometer, facilitating secure tissue fixation without wire-related complications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If cerclage wires are used for bone fixation, then bone segments can be secured, but wire ends cause tissue damage and irritation requiring additional revision

Engineering Contradiction:
Improvebone fixation securityVSAvoidtissue damage and irritation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The invention extracts and removes the harmful wire ends from the surgical site by tucking them into a recess in the bone, eliminating the source of tissue irritation while maintaining the fixation function of the cerclage wire

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The wire ends are nested within a recess or cavity in the bone structure, concealing them within the bone itself to prevent external tissue contact and irritation

Inventive Principle:
Principle #7Nested doll (Nesting)

2Strength

If high strength suture material is used for tissue attachment, then attachment strength is improved, but precise tension control is difficult to achieve

Engineering Contradiction:
Improveattachment strengthVSAvoidtension control precision
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The device incorporates a dynamic adjustment mechanism with a movable spool or wheel that allows the surgeon to continuously adjust and fine-tune suture tension in real-time, transitioning from static to dynamic control for precise tension management

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention replaces manual knot-tying mechanics with a mechanical spool-based tensioning system that provides more precise and controllable tension application through rotational movement of the spool

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If traditional wire tensioning methods are used, then bone segments can be secured, but improper wire tucking requires additional revision surgery

Engineering Contradiction:
Improvebone segment securityVSAvoidadditional revision time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The device performs preliminary tucking of wire ends into the bone recess during the primary surgery, ensuring proper wire positioning before closing, which prevents the need for future revision procedures

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device enables secure and controlled tensioning of sutures, reducing tissue damage and irritation, and providing a reliable method for bone and tissue fixation, adaptable to various surgical procedures including bone fractures and ACL reconstruction.

Implementation Method 1

An adjustment device (for example, a wheel or a knob) is actuated to turn a threaded post on the end of the tube

Methodology Applied
Scientific EffectThreaded post mechanism: Screw

Implementation Method 2

A length of suture passes through at least a portion of the cannulated tube and is secured into a forked pin attached to the adjustment device

Methodology Applied
Scientific EffectMechanical fastening: Mechanical Fastener

Data Source

PatentEP1987779B1Suture tensioning device
Publication Date: 2016.04.13 ARTHREX INC
  • EP1987779B1 patent drawingFigure 1
  • EP1987779B1 patent drawingFigure 2
  • EP1987779B1 patent drawingFigure 3(a)~4

AI summary

A device for tensioning suture (100; 200; 300) which includes a cannulated tube (10) that allows a suture to be fed through at least a portion of the tube. An adjustment device (for example, a wheel or a knob (45; 245)) is actuated to turn a threaded post on the end of the tube A length of suture passes through at least a portion of the cannulated tube and is secured into a forked pin (44; 44a) attached to the adjustment device. Turning the adjustment device draws against the suture, increasing therefore the tension on the suture. The suture tensioning device may be employed in conjunction with a tensiometer.