Portable SUV Hardtop Removal Device with Pedal Lift Mechanism

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing devices for removing and installing SUV hardtops are cumbersome, requiring multiple people due to their weight and size, and are not portable, making them unsuitable for owners without a garage or for use outside their home, especially with newer models like the Jeep Gladiator that present unique removal challenges.

Innovation Solution

A portable device with a wheeled base unit, vertical support structure, and top frame assembly, featuring a ball-style coupler for swiveling and adjustable casters, along with a pedal lift mechanism for easy lifting and locking, allowing single-user operation and side or front removal and storage of hardtops.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a fixed overhead lift is used to remove and install hardtops, then the hardtop removal and installation process is simplified, but the device requires a garage or support structure and is not portable

Engineering Contradiction:
Improvehardtop removal and installation processVSAvoidportability and location flexibility
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The device employs a movable platform that can be positioned at different locations along the vehicle and adjusted to various heights, transforming the static overhead lift into a dynamic, adaptable system that maintains ease of operation while enabling portability and versatility across different environments including garages, driveways, and camping locations

Inventive Principle:
Principle #15Dynamics

2Weight of moving object

If a group of four people is used to lift and remove or install a removable hardtop, then the weight load is shared, but the process becomes more complex and time-consuming

Engineering Contradiction:
Improvehardtop weight loadVSAvoidnumber of people required
Core Design Contradiction:
Weight of moving objectVSDevice complexity

Solution Approach 1:

The device incorporates a lifting mechanism with mechanical advantage that enables a single operator to lift and position the heavy hardtop independently, eliminating the need for multiple people and reducing operational complexity while effectively managing the weight load through engineered mechanical assistance

Inventive Principle:
Principle #25Self-service

3Ease of operation

If a fixed position lift device is used, then the hardtop can be removed and installed, but the vehicle cannot be parked in the garage while the hardtop is affixed to the device

Engineering Contradiction:
Improvehardtop removal and installationVSAvoidvehicle parking flexibility
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The movable platform can be repositioned along the vehicle and adjusted to different heights, allowing the vehicle to remain accessible and parkable in the garage while the hardtop is affixed to the device, eliminating the restriction imposed by fixed position lift devices

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11332208B2Device for removing, storing and installing convertible SUV hardtops from the rear or side
Publication Date: 2022.05.17 NORGE HOLDINGS LLC
  • US11332208B2 patent drawing
  • US11332208B2 patent drawing
  • US11332208B2 patent drawing

AI summary

A device designed for the removal, storage, and installation of removable hardtops from convertible sport utility vehicles, either from the rear or side, comprising a wheeled base unit, a vertical support structure and a top clamping assembly, wherein the base unit is aligned below the top frame and the vertical support structure connects them together, wherein the device can be disassembled for simple shipping, is adjustable for height and depth to accommodate different SUV models, and includes markers for easy assembly.